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A summary is given of the enabling technologies for real time high fidelity vehicle dynamics simulation. Methods of utilizing this technology to increase realism in an operator in the loop simulation are then discussed. Finally some of the research that can be performed using a high fidelity, highly realistic operator in the loop simulator is presented. Automotive engineers have long used sophisticated, batch job computer simulations of the dynamics of vehicles and vehicle subsystems to aid them in improving vehicle performance and safety. Recent technological advances have brought high-fidelity vehicle dynamics simulation into a new realm; that of real time.

One-sixth scale model airbag modules have been used to investigate flow aspiration effects in passenger-side airbag modules. A similarity analysis between flows in the model and the prototype unit assures reasonable approximation of the actual flows. In the controlled flow environment of the model, flow visualization suggests that the underexpanded jet structure follows the universal relationship based on experimental data and shows that aspiration occurs through the aspiration holes. Detailed velocity measurements provide the ratio of the mass added to the discharged gas for a single firing. The same approaches can be applied in the design of full-scale airbag systems.

The objective of this research was to determine fatigue behavior of SAE 1045 steel subjected to very high tensile mean stress for unnotched, mildly notched, and sharply notched test specimens, and to determine if common S-Nf and ε-Nf mean stress fatigue life models are applicable. High tensile mean stress fatigue tests for R ratios of 0.8 and 0.9 were conducted using unnotched and notched, Kt=1.65 and Kt=3.65, axial loaded SAE 1045 steel specimens with hardness levels of Rc=10, 37, and 50. The monotonic notch strength ratio, NSR, for 5 of 6 test conditions was greater than 1, which allowed many notched cyclic test values of Smax or Sm to exceed the unnotched ultimate tensile strength. Much notched specimen fatigue resistance at these high R ratios was superior to that of unnotched specimens. However, cyclic creep/ratcheting, particularly for Rc=10 and 37, was a predominant cause of failure.

The purpose of this study is to improve predicted tire forces for vehicle simulations on off-road terrain and for simulations incorporating terrain features such as curbs, pavement markers or potholes. The model presented in this paper describes the longitudinal behavior of the tire for traversing high-fidelity terrain profiles. An extended rolling radial-interradial tire model is used to estimate the pressure distribution of the tire contact patch, while a tangential spring model of the tire carcass is used to estimate tractive forces at the tire/road interface. Due to the complexity of the model real-time simulation is not possible, however it is useful for off-line simulations incorporating rough terrain or short-wavelength terrain features.

Workspace is an important function for human factors analysis and is widely applied in product design, manufacturing, and ergonomics evaluations. This paper presents the workspace analysis and visualization for Santos™ upper extremity, a new virtual human with over 100 DOFs that is highly realistic in terms of appearance, behavior, and movement. Jacobian Rank deficiency method is implemented to determine the singular surfaces. The joint limits are considered in this formulation; three types of singularities are analyzed. This closed-form formulation can be extended to numerous different scenarios such as different percentiles, age groups, or segments of body. A realtime scheme is used to build the workspace library for Santos™ that will study the boundary surfaces off-line and apply them to Santos™ in the virtual environment (Virtools®). To visualize the workspace, we develop a user interface to generate the cross section of the reach envelope with a plane.

Human performance measures such as discomfort and joint displacement play an important role in product design. The virtual human Santos™, a new generation of virtual humans developed at the University of Iowa, goes directly to the CAD model to evaluate a design, saving time and money. This paper presents an optimization-based workspace zone differentiation and visualization. Around the workspace of virtual humans, a volume is discretized to small zones and the posture prediction on each central point of the zone will determine whether the points are outside the workspace as well as the values of different objective functions. Visualization of zone differentiation is accomplished by showing different colors based on values of human performance measures on points that are located inside the workspace. The proposed method can subsequently help ergonomic design.

In this paper we present a project that interfaced the National Advanced Driving Simulator (NADS) with SynChrono, a module of the Project Chrono open source simulation platform, to enable real-time, physics-based simulation of multiple autonomous vehicles (AVs) interacting with manned vehicles. In this setup, a driver at NADS, at the University of Iowa, participates in a traffic scenario that involves AVs that run at the University of Wisconsin-Madison on a cluster supercomputer. The NADS simulator is a driving simulator giving the “most realistic driving simulation experience in the country” [1]. Thanks to its actuators, it can move across its 64-foot by 64-foot bay, rotate and tilt, to emulate vehicle movement and vibrations. In addition, the human driver drives in a full-size cab, surrounded by LED monitors, resulting in an immersive, high fidelity driving simulation experience.

Experimental analysis of human motion has been based on optical, magnetic, or electronic tracking techniques to determine body segment locations and orientations. The Average Coordinate Reference System (ACRS) method was developed to reduce experimental errors in human locomotion analysis. Experimentally measured kinematic data is used to conduct analysis in human modeling, and the model accuracy is directly related to the accuracy of the data. However, the accuracy is questionable due to skin movement, deformation of skeletal structure while in motion and limitations of commercial motion analysis systems. In this study, the ACRS method is applied to an optically-tracked segment marker system, although it can be applied to many of the others as well. Many previous studies adopted redundant marker systems, using four or five optical markers, instead of the basic three marker system to provide statistically better results of body segment position and orientation.

A framework to study the response of seated operators to whole-body vibration (WBV) is presented in this work. The framework consists of (i) a six-degree-of-freedom man-rated motion platform to play back ride files of typical heavy off-road machines; (ii) an optical motion capture system to collect 3D motion data of the operators and the surrounding environment (seat and platform); (iii) a computer skeletal model to embody the tested subjects in terms of their body dimensions, joint centers, and inertia properties; (iv) a marker placement protocol for seated positions that facilitates the process of collecting data of the lower thoracic and the lumbar regions of the spine regardless of the existence of the seatback; and (v) a computer human model to solve the inverse kinematics/dynamic problem for the joint profiles and joint torques. The proposed framework uses experimental data to answer critical questions regarding human response to WBV.