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Journal Article

Cyber-Physical System Based Optimization Framework for Intelligent Powertrain Control

2017-03-28
2017-01-0426
The interactions between automatic controls, physics, and driver is an important step towards highly automated driving. This study investigates the dynamical interactions between human-selected driving modes, vehicle controller and physical plant parameters, to determine how to optimally adapt powertrain control to different human-like driving requirements. A cyber-physical system (CPS) based framework is proposed for co-design optimization of the physical plant parameters and controller variables for an electric powertrain, in view of vehicle’s dynamic performance, ride comfort, and energy efficiency under different driving modes. System structure, performance requirements and constraints, optimization goals and methodology are investigated. Intelligent powertrain control algorithms are synthesized for three driving modes, namely sport, eco, and normal modes, with appropriate protocol selections. The performance exploration methodology is presented.
Journal Article

Identification of True Stress-Strain Curve of Thermoplastic Polymers under Biaxial Tension

2016-04-05
2016-01-0514
This article is concerned with identification of true stress-strain curve under biaxial tension of thermoplastic polymers. A new type of biaxial tension attachment was embedded first in a universal material test machine, which is able to transform unidirectional loading of the test machine to biaxial loading on the specimen with constant velocity. Cruciform specimen geometry was optimized via FE modeling. Three methods of calculating true stress in biaxial tension tests were compared, based on incompressibility assumption, linear elastic theory and inverse engineering method, respectively. The inverse engineering method is more appropriate for thermoplastic polymers since it considers the practical volume change of the material during biaxial tension deformation. The strategy of data processing was established to obtain biaxial tension true stress-strain curves of different thermoplastic polymers.
Journal Article

The Fixed Points on the Nonlinear Dynamic Properties and the Parameters Identification Method for Hydraulic Engine Mount

2008-04-01
2008-01-2763
Based on the third generation of hydraulic engine mounts (HEMs), which has three types of hydraulic mechanisms such as inertia track, decoupler and disturbing plate, the influences of the three different hydraulic mechanisms on the dynamic properties were studied experimentally. The working principles of the three hydraulic mechanisms and the relationship between the dynamic properties of the three generations of HEMs were revealed clearly, these experimental results will be helpful for HEM design selection. It was discovered experimentally that the frequency-dependent dynamic properties of HEM with inertia track or orifice have fixed points under different excitation displacement amplitudes. Based on the facts that the analytical results matched well with the experimental ones, a new parameter-identification-method for HEM is presented, which is clear in theory and is time- and cost-saving, the identified results were reliable.
Technical Paper

Development of a Legform Impactor with 4-DOF Knee-Joint for Pedestrian Safety Assessment in Omni-Direction Impacts

2011-04-12
2011-01-0085
The issue of car-to-pedestrian impact safety has received more and more attention. For leg protection, a legform impactor with 2 degrees-of-freedom (DOF) proposed by EEVC is required in current regulations for injury assessment, and the Japan Automobile Manufacturers Association Inc. (JAMA) and Japan Automobile Research Institute (JARI) have developed a more biofidelic pedestrian legform since 2000. However, studies show that those existing legforms may not be able to cover some car-to-pedestrian impact situations. This paper documents the development of a new pedestrian legform with 4 DOFs at the knee-joint. It can better represent the kinematics characteristics of human knee-joint, especially under loading conditions in omni-direction impacts. The design challenge is to solve the packaging problem, including design of the knee-joint mechanisms and layout of all the sensors in a limited space of the legform.
Technical Paper

Fuel Consumption Analysis and Optimizing of a Heavy Duty Dual Motor Coaxial Series-Parallel Hybrid Lorry under C-WTVC

2017-10-08
2017-01-2359
Energy saving is becoming one of the most important issues for the next generation of commercial vehicles. The fuel consumption limits for commercial vehicles in China have stepped into the third stage, which is a great challenge for heavy duty commercial vehicles. Hybrid technology provides a promising method to solve this problem, of which the dual motor coaxial series parallel configuration is one of the best options. Compared with parallel configuration, the powertrain can not only operate in pure electric or parallel mode, but also can operate in series mode, which shows better flexibility. In this paper, regulations on test cycle, fuel consumption limits and calculation method of the third stage will be introduced in detail. Then, the quasi-static models of the coaxial series parallel powertrain with/without gearbox under C-WTVC (China worldwide transient vehicle cycle) are built. The control strategies are designed based on engine and motor performance.
Technical Paper

The engaging process model of sleeve and teeth ring with a precise, continuous and nonlinear damping impact model in mechanical transmissions

2017-10-08
2017-01-2443
During the engaging process of sleeve and teeth ring in mechanical transmissions, their rotational speed and position differences cause multiple engaging ways and trajectories, and casual impacts between them will delay the engaging process and cause a long power off time for a gear shift. In order to reveal the engaging mechanism of the sleeve and the teeth ring, it is essential to build a high-fidelity model to cover all of their engaging ways and capture their speed changes for an impact. In this work, our contribution is that their impact process is modeled as a precise, continuous and nonlinear damping model, and then a hybrid automaton model is built to connect the system dynamics in different mechanical coupling relationships.
Technical Paper

Simulations on Special Structure ISG Motor Used for Hybrid Electrical Vehicles Aimed at Active Damping

2017-03-28
2017-01-1123
Engine torque fluctuation is a great threat to vehicle comfort and durability. Former researches tried to solve this problem by introducing active damping system, which means the motor is controlled to produce torque ripple with just the opposite phase to that of the engine. By this means, the torque fluctuation produced by the motor and the engine can be reduced. In this paper, a new method is raised. An attempt is proposed by changing the traditional structure of the motor, making it produce ripple torque by itself instead of controlling the motor. In this way a special used ISG (Integrated Starter Generator) motor for HEV (Hybrid Electrical Vehicles) is made to achieve active damping. In order to study the possibility, a simulation, which focus on the motor instead of the whole system, is developed and series-parallel configuration is used in this simulation. As for the motor that used in this paper, four kinds of motors have been investigated and compared.
Technical Paper

Mission-based Design Space Exploration for Powertrain Electrification of Series Plugin Hybrid Electric Delivery Truck

2018-04-03
2018-01-1027
Hybrid electric vehicles (HEV) are essential for reducing fuel consumption and emissions. However, when analyzing different segments of the transportation industry, for example, public transportation or different sizes of delivery trucks and how the HEV are used, it is clear that one powertrain may not be optimal in all situations. Choosing a hybrid powertrain architecture and proper component sizes for different applications is an important task to find the optimal trade-off between fuel economy, drivability, and vehicle cost. However, exploring and evaluating all possible architectures and component sizes is a time-consuming task. A search algorithm, using Gaussian Processes, is proposed that simultaneously explores multiple architecture options, to identify the Pareto-optimal solutions.
Technical Paper

Numerical Study of DMF and Gasoline Spray and Mixture Preparation in a GDI Engine

2013-04-08
2013-01-1592
2, 5-Dimethylfuran (DMF) has been receiving increasing interest as a potential alternative fuel to fossil fuels, owing to the recent development of new production technology. However, the influence of DMF properties on the in-cylinder fuel spray and its evaporation, subsequent combustion processes as well as emission formation in current gasoline direct injection (GDI) engines is still not well understood, due to the lack of comprehensive understanding of its physical and chemical characteristics. To better understand the spray characteristics of DMF and its application to the IC engine, the fuel sprays of DMF and gasoline were investigated by experimental and computational methods. The shadowgraph and Phase Doppler Particle Analyzer (PDPA) techniques were used for measuring spray penetration, droplet velocity and size distribution of both fuels.
Technical Paper

Road Rough Estimation for Autonomous Vehicle Based on Adaptive Unscented Kalman Filter Integrated with Minimum Model Error Criterion

2022-03-29
2022-01-0071
The accuracy of road input identifiaction for autonomous vehicles (AVs) system, especially in state-based AVs control for improving road handling and ride comfort, is a challenging task for the intelligent transport system. Due to the high fatality rate caused by inaccurate state-based control algorithm, how to precisely and effectively acquire road rough information and chose the reasonable road-based control algorithm become a hot topic in both academia and industry. Uncertainty is unavoidable for AVs system, e.g., varying center of gravity (C.G.) of sprung mass, controllable suspension damping force or variable spring stiffness. To tackle the above mentioned, this paper develops a novel observer approach, which combines unscented Kalman filter (UKF) and Minimum Model Error (MME) theory, to optimize the estimation accuracy of the road rough for AVs system. A full-car nonlinear model and road profile model are first established.
Technical Paper

Using Shoulder Bolster and Knee Bolster to Achieve Protection Effect Comparable to Seatbelt and Airbag

2018-04-03
2018-01-1170
Seatbelt and airbags provide effective occupant restraint, but are also potential to induce intrusive deformation and submarining injuries in motor vehicle crashes. To address these issues, this study puts forward a new restraint concept that applies restraint loads on shoulders and knees/femurs, i.e., the sturdiest regions of human body, via a combined use of shoulder bolster and knee bolster based on biomechanical computational analysis. The load characteristics of the two bolsters were optimized to obtain protection effectiveness superior to conventional use of seatbelt and airbag. Occupant kinematics and kinetics were taken into account, including the excursions of head, shoulders and knees, the accelerations of head and chest, and the compressions of thorax on several locations on the ribcage. The injury risk of rib fractures was monitored based on the strain levels of ribcage.
Technical Paper

Effects of Sinusoidal Whole Body Vibration Frequency on Drivers' Muscle Responses

2015-04-14
2015-01-1396
Low back pain has a higher prevalence among drivers who have long term history of vehicle operations. Vehicle vibration has been considered to contribute to the onset of low back pain. However, the fundamental mechanism that relates vibration to low back pain is still not clear. Little is known about the relationship between vibration exposure, the biomechanical response, and the physiological responses of the seated human. The aim of this study was to determine the vibration frequency that causes the increase of muscle activity that can lead to muscle fatigue and low back pain. This study investigated the effects of various vibration frequencies on the lumbar and thoracic paraspinal muscle responses among 11 seated volunteers exposed to sinusoidal whole body vibration varying from 4Hz to 30Hz at 0.4 g of acceleration. The accelerations of the seat and the pelvis were recorded during various frequency of vibrations. Muscle activity was measured using electromyography (EMG).
Technical Paper

Characterization Spray and Combustion Processes of Acetone-Butanol-Ethanol (ABE) in a Constant Volume Chamber

2015-04-14
2015-01-0919
Recent research has shown that butanol, instead of ethanol, has the potential of introducing a more suitable blend in diesel engines. This is because butanol has properties similar to current transportation fuels in comparison to ethanol. However, the main downside is the high cost of the butanol production process. Acetone-butanol-ethanol (ABE) is an intermediate product of the fermentation process of butanol production. By eliminating the separation and purification processes, using ABE directly in diesel blends has the potential of greatly decreasing the overall cost for fuel production. This could lead to a vast commercial use of ABE-diesel blends on the market. Much research has been done in the past five years concerning spray and combustion processes of both neat ABE and ABE-diesel mixtures. Additionally, different compositions of ABE mixtures had been characterized with a similar experimental approach.
Technical Paper

The Differential Braking Steering Control of Special Purpose Flat-Bed Electric Vehicle

2019-04-02
2019-01-0440
Special purpose flat-bed vehicle is commonly utilized to move heavily items such as containers in warehouse, port and other freight handling scene, the hydraulic steering system have be gradually replaced by electric ones. However, the cost of electric steering system is high for commercial activities. Thus, for some corporates, the differential braking steering strategy becomes an ideal alternative. The purpose of this paper is to present a steering control method for flat-bed electric vehicle based on differential braking system. There are two main components of the control method, steering while moving forward and pivot steering, and each of them was composed by upper layer and executive layer. To evaluate the practicability of the control methods, a 7-DOF flat-bed vehicle model was established in Simulink.
Technical Paper

A New Type of Electro-Hydraulic Power Steering System for Heavy-Duty Commercial Vehicles

2015-04-14
2015-01-1502
The earth's fossil energy is not limitless, and we should be taking advantage of the highly developed fields of science and technology to utilize it more efficiently and to create a fully environmentally friendly life. Considering the prodigious amount of vehicles in the world today, even a small improvement in their energy-saving performance could have a significant impact. In this paper, a new type of electro-hydraulic power steering (EHPS) system is described. It has two main advantages. First, it can significantly decrease the demand on the motor so that it can be used for a wider range of vehicles. Second, its pressure-flow characteristic can be programmed and is more flexible than hydraulic power steering (HPS) system. A prototype with a 500 W motor was applied to a truck with a front load of 2,700 kg, and static steer sweep tests were conducted to validate its feasibility.
Technical Paper

A Novel Three Steps Composited Parameter Matching Method of an Electromagnetic Regenerative Suspension System

2019-04-02
2019-01-0173
The electromagnetic regenerative suspension has attracted much attention recently due to its potential to improve ride comfort and handling stability, at the same time recover kinetic energy which is typically dissipated in traditional shock absorbers. The key components of a ball-screw regenerative suspension system are a motor, a ball screw and a nut. For this kind of regenerative suspension, its damping character is determined by the motor's torque-speed capacity, which is different from the damping character of the traditional shock absorber. Therefore, it is necessary to establish a systematic approach for the parameter matching of ball-screw regenerative suspension, so that the damping character provided by it can ensure ride comfort and handling stability. In this paper, a 2-DOF quarter vehicle simulation model with regenerative suspension is constructed. The effects of the inertia force on ride comfort and handling stability are analyzed.
Technical Paper

Multi-Objective Adaptive Cruise Control via Deep Reinforcement Learning

2022-03-31
2022-01-7014
This work presents a multi-objective adaptive cruise control (ACC) system via deep reinforcement learning (DRL). During the control period, it quantitatively considers three indexes: tracking accuracy, riding comfort, and fuel economy. The system balances contradictions between different indexes to achieve the best overall control results. First, a hierarchical control architecture is utilized, where the upper level controller is synthesized under DRL framework to give out the vehicle desired acceleration. The lower level controller executes the command and compensates vehicle dynamics. Then, four state variables that can comprehensively determine the car-following states are selected for better convergence. Multi-objective reward function is quantitatively designed referring to the evaluation indexes, in which safety constraints are considered by adding violation penalty. Thereafter, the training environment which excludes the disturbance of preceding car acceleration is built.
Technical Paper

Robust Trajectory Tracking Control for Intelligent Connected Vehicle Swarm System

2022-12-22
2022-01-7083
An intelligent connected vehicle (ICV) swarm system that includes N vehicles is considered. Based on the special properties of potential functions, a kinematic model describing the swarm performances is proposed, which allows all vehicles to enclose the tracking target and show both tracking and formation characteristics. Treating the performances as the desired constraints, the analytical form of constraint forces can be obtained inspired by the Udwadia-Kalaba approaches. A special approach of uncertainty decomposition to deal with uncertain interferences is proposed, and a switching-type robust control method is addressed for each vehicle agent in the swarm system. The features and validity of the addressed control are demonstrated in the numerical simulations.
Technical Paper

Collaborative Control for Intelligent Motorcade Systems: State Transformation, Adaptive Robustness and Stability

2022-12-22
2022-01-7069
The intelligent unmanned ground vehicle (UGV) motorcade system consisting of one leader and n − 1 followers is considered. The safety distance between the front and rear UGVs is treated as the control target. Since the safety distance constraint is a unilateral constraint, the state transformation is needed. Hence, a piecewise type conversion function is formulated to serve for the transformation of the original inequality constraint. The system equation is further expressed by the new state. We assume that the input of the leading UGV is known. Combined with the uncertainty evaluation, a class of collaborative controls for the following UGVs is proposed to deal with the uncertainty with unknown bound. The effectiveness of the designed control is verified by both Lyapunov stability theory and simulations. Both theoretical and simulation results illustrate that the longitudinal safety, stability and global behavior of the intelligent motorcade system are guaranteed.
Technical Paper

Biomechanical Response of the Bovine Pia-Arachnoid Complex to Normal Traction Loading at Varying Strain Rates

2007-10-29
2007-22-0004
The pia-arachnoid complex (PAC) covering the brain plays an important role in the mechanical response of the brain due to impact or inertial loading. The mechanical properties of the bovine PAC under tensile loading have been characterized previously. However, the transverse properties of this structure, such as shear and normal traction which are equally important to understanding the skull/brain interaction under traumatic loading, have not been investigated. These material properties are essential information needed to adequately define the material model of the PAC in a finite element (FE) model of human brain. The purpose of this study was to determine, experimentally, the material properties of the PAC under normal traction loading. PAC specimens were obtained from freshly slaughtered bovine subjects from various locations.
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