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Fuel design concept has been proposed for low emission and combustion control in engine systems. In this concept, the multicomponent fuels, which are mixed with a high volatility fuel (gasoline or gaseous fuel components) and a low volatility fuel (gas oil or fuel oil components), are used for artificial control of fuel properties. In addition, these multicomponent fuels can easily lead to flash boiling which promote atomization and vaporization in the spray process. In order to understand atomization and vaporization process of multicomponent fuels in detail, the model for flash boiling spray of multicomponent fuel have been constructed and implemented into KIVA3V rel.2. This model considers the detailed physical properties and evaporation process of multicomponent fuel and the bubble nucleation, growth and disruption in a nozzle orifice and injected fuel droplets.

In this study, it is purpose to make clear the effect of cavitation phenomenon on the spray atomization. In this report, the cavitation phenomenon inside the nozzle hole was visualized and the pressure measurements along the wall of the nozzle hole were carried out by use of 25-times enlarged acrylic nozzle. For the representatives of regular gasoline, single and two-component fuels were used as a test fuel. In addition, various cavitating flow patterns same as experimental conditions were simulated by use of Barotropic model incorporated in commercial code of Star-CD scheme, and compared with experimental results.

The flash boiling by fuel heating is a useful method to control the time spatial spray characteristics such as atomization of droplets, vaporization and air-fuel mixture concentration. It is one of the important phenomena for a direct injection gasoline engine (D.I.S.I) as a next generation powertrain. This report focuses on flash boiling spray using fuel heating. The purpose of this study is to understand its physical phenomena with scattered light method, schlieren photography, and Super High Spatial Resolution Photography (SHSRP). Fuel is iso-octane and injectors are a single hole nozzle and a multi hole nozzle. These are used for the basic phenomenon analysis. The influence on spray shape can be shown by schlieren photography. Spray droplet diameter and spray dispersion at the nozzle exit are observed by super high spatial resolution photography that is our original development technique. This is the first time that this SHSRP is applied to the measurement of the heating spray.

The slit nozzle in the fuel injection valve for a direct injection spark ignition gasoline engine forms a thin, fan-shaped spray. The fan-shaped spray is characterized by high dispersion, comparatively high penetration, and fine atomization. This enables it to form a stable air-fuel mixture. However, further improvement of engine performance requires that the spray characteristics (particularly the level of atomization) be improved. Since the spray characteristics are strongly influenced by the fuel flow within the nozzle, it was clarified this effect by visual analyses of the fuel flow inside the nozzle using enlarged acrylic slit nozzles. The results demonstrated that vortices that are formed within the nozzle sac are continuously propagated in a periodic manner within the sac and that they influence the streamline of fuel flow from the sac to the slit.

In the direct injection spark ignition gasoline engine (D-4), thin fan-shaped high-dispersion, high-penetration and high-atomization spray formed by the slit nozzle generates a stratified mixture cloud without depending on a strong intake air motion, subsequently realizing stable stratified charge combustion. To improve fuel economy further in actual traffic, the region of stratified charge combustion in torque-engine speed map must be expanded by improving spray characteristics. Since the fuel flow inside the nozzle has a large effect on the spray characteristics, it was clarified this effect by visual analysis of the fuel flow inside the nozzle using an enlarged acrylic slit nozzle of 10 magnifications. Consequently, it was found that vortices are generated frequently within a sac even in the case of steady state conditions. The effect on the spray characteristics is corresponding to the vortex scale.

This paper deals with the particle distribution in Diesel spray under the non-evaporating condition from the analytical aspect based on our experimental results. In the analysis, TAB method of KIVA II code and the k-ε turbulent model were used, and the mono-disperse distribution of the initial parcel's diameter, whose size equals to the nozzle hole diameter, was utilized in conjunction with the breakup model. The size distribution of atomized droplets (i.e. the χ-squared distribution function) is justified with the degree of freedom. It is shown that the ambient gas, which is initially quiescent, is induced and led to a turbulent gas jet. The turbulent gas jet which has a equivalent momentum with the Diesel spray was also examined by Discrete Vortex method. The quantitative jet growth was shown to be possible for the estimation and determination in its initial boundary values at the nozzle.

The spray structure under the pressurized atmosphere at a room temperature was examined by the various photographic methods. The fuel flow inside the nozzle was investigated by the transparent model nozzles. The experimental analysis of sprays yielded the spray dispersing angle, the distribution of fuel droplets inside the spray and the jet intact core length. The obtained results of those spray characteristics showed that the spray structure is divided into two spatial regimes due to their formation mechanisms. Within 10 mm from the nozzle, the spray dispersion is dominated by the turbulent states of fuel which are initiated inside the nozzle. At distance from the nozzle z > 20 - 40 mm, the spray consists of an induced gas vortex street whose length is about half of the spray width. It is proposed that the kinematic viscosity of ambient gas is a important factor which rules the process of momentum exchange form the fuel jet to the ambient gas.

In this paper, spray characteristics were examined to deduce the effect of ambient gas properties. Considered ambient properties were the viscosity μa and density ρa, and thus the kinematic viscosity νa. The objective of this paper is to reveal the effect of compressibility of the ambient gas to spray formation. In the experiments, the changed ranges were And a standard-sac volume nozzle of hole diameter dn =0.25 mm (ln/dn=3.0) was used at constant injection pressure difference (Δp=16.2 MPa). Also the injection pressure was varied in the range of 55 to 120 MPa with a mini-sac volume nozzle of hole diameter dn =0.20 mm (ln/dn =5.5). Several different gases were used to change the ambient viscosity at a room temperature. From the experiments, it is obtained that larger the viscosity, the more the spray spreads in the radial direction, thus the spray angle gets larger and the tip penetration became shorter.

The atomization structure of the fuel spray is known to be affected by flow conditions and cavitation inside the nozzle hole. In this paper, the cavitation phenomena inside the nozzle hole was visualized by using large-scale transparent nozzles, as well as the effect of length-to-width ratio (l/w ratio) of the nozzle hole on cavitation and on the behavior of injection liquid jet. In addition, various flow patterns inside the nozzle hole same as experimental conditions were simulated by the use of Cavitation model incorporated in Star-CCM+, which was compared with experimental results.

The new 2GR-FKS / FXS engines were developed to achieve stringent fuel economy and emission targets and respond to recent innovations in the field. The major parts of the 2GR-FKS/FXS engines were re-designed based on the well-received dynamic performance and fuel economy aspects of the 2GR-FE engine. The aims of this development were as follows. 1 Best-in-class power performance 2 Environmental performance that maximizes thermal efficiency and complies with fuel economy and emission regulations in each country by a wide margin 3 Engine response typical of V6 engines through drastic weight reduction of moving parts To achieve these conflicting aims, the developed engines use a modified version of the D-4S fuel injection system, which enables selective use of direct and port injection, in addition to advanced technologies such as variable valve technology (VVT) with a mid-position lock system and an exhaust port cooling system.