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Journal Article

Investigations into the Effects of Thermal and Compositional Stratification on HCCI Combustion – Part II: Optical Engine Results

2009-04-20
2009-01-1106
The effect that thermally and compositionally stratified flowfields have on the spatial progression of iso-octane-fueled homogeneous charge compression ignition (HCCI) combustion were directly observed using highspeed chemiluminescence imaging. The stratified in-cylinder conditions were produced by independently feeding the intake valves of a four-valve engine with thermally and compositionally different mixtures of air, vaporized fuel, and argon. Results obtained under homogeneous conditions, acquired for comparison to stratified operation, showed a small natural progression of the combustion from the intake side to the exhaust side of the engine, a presumed result of natural thermal stratification created from heat transfer between the in-cylinder gases and the cylinder walls. Large differences in the spatial progression of the HCCI combustion were observed under stratified operating conditions.
Journal Article

Investigation on the Effect of Very High Fuel Injection Pressure on Soot-NOx Emissions at High Load in a Passenger Car Diesel Engine

2009-06-15
2009-01-1930
Previous research has shown that elevating fuel injection pressure results in better air-fuel mixture formation, allowing for a further increase in maximum exhaust gas recirculation (EGR) rate while consequently reducing NOx emissions. The aim of this paper is to find out whether there is an optimum injection pressure for lowest soot-NOx emissions at a given boost pressure in high-speed diesel engines. Experiments are carried out on a single-cylinder research engine with a prototype common-rail system, capable of more than 200 MPa injection pressure. The effect of injection pressure on soot-NOx formation is investigated for a variety of boost conditions, representing the conditions of single to multi-stage turbocharger systems. Analysis of the data is performed at the application relevant soot to NOx ratio of approximately 1:10. It is observed that above a critical injection pressure, soot-NOx emissions are not reduced any further.
Journal Article

Estimation of deviations in NO and soot emissions between steady-state and EUDC transient operation of a common-rail diesel engine

2009-09-13
2009-24-0147
The study measured Mass Air Flow, (MAF), Manifold Absolute Pressure, (MAP), and emissions of NO and soot during fourteen transients of speed and load, representative of the Extra Urban Drive Cycle (EUDC). The tests were conducted on a typical passenger car/light-duty truck powertrain (a turbocharged common-rail diesel engine, of in-line 4-cylinder configuration). The objective was to compare NO and soot with corresponding steady-state emission results and propose an engine measurement methodology that will potentially quantify deviation (i.e. deterioration with respect to steady state optimum) in emissions of NO and soot during transients. Comparison between steady state, quasi-steady-states (defined later in the paper) and transients indicated that discrete quasi-steady-state engine operation, can be used for accurate prediction of transient emissions of NO and soot.
Journal Article

An In-cylinder Laser Absorption Sensor for Crank-angle-resolved Measurements of Gasoline Concentration and Temperature

2010-10-25
2010-01-2251
Simultaneous crank-angle-resolved measurements of gasoline concentration and gas temperature were made with two-color mid-infrared (mid-IR) laser absorption in a production spark-ignition engine (Nissan MR20DE, 2.0L, 4 cyl, MPI with premium gasoline). The mid-IR light was coupled into and out of the cylinder using fiber optics incorporated into a modified spark plug. The absorption line-of-sight was a 5.3 mm optical path located closely adjacent to the ignition spark providing spatially resolved absorption. Two sensor wavelengths were selected in the strong bands associated with the carbon-hydrogen (C-H) stretching vibration near 3.4 μm, which have an absorption ratio that is strongly temperature dependent. Fuel concentration and temperature were determined simultaneously from the absorption at these two wavelengths.
Journal Article

Investigation of Post-Flame Oxidation of Unburned Hydrocarbons in Small Engines

2011-04-12
2011-01-0141
The post-flame oxidation of unburned hydrocarbons released from the ring-pack crevice was investigated for a small, air-cooled, spark-ignition utility engine. Spark timing sweeps were performed at 50, 75 and 100% load and speeds of 1800, 2400 and 3060 RPM while operating at a 12:1 air-fuel ratio, which is typical for these engines. A global HC consumption rate (GCR) was introduced based on the temporal profile of the mass released from the ring pack; the mass release after CA90 and up to the point where the remainder of the ring pack HC mass is equal to the exhaust HC level was taken as the mass oxidized, and a rate was defined based on this mass and the corresponding crank angle period over which this took place. For all conditions tested, the GCR varied with the spark timing; advanced spark timing gave higher GCR.
Journal Article

Impact of Biodiesel on Lubricant Corrosion Performance

2009-11-02
2009-01-2660
The global use of biodiesel fuel blends derived from fatty acid methyl esters (FAME) is increasing; driven by legislation derived from political, economic and environmental factors. The presence of FAME biodiesel changes the operating environment of the engine and after treatment devices, affecting the performance characteristics and requirements of the lubricant. As part of a wider research project into the impact of biologically-sourced fuels on crankcase lubricant performance, this paper documents the impact of biodiesel on corrosion-related performance. The effect of FAME biodiesel on lubricant corrosion control and the differences in performance due to FAME source are described. Mechanistic studies into the corrosive nature of FAME are reported. Novel lubricant technologies tailored to control the negative impact of FAME in the crankcase are demonstrated.
Journal Article

Determination of Used Crankcase Oil Condition by Capillary Electrophoresis Analysis of Extracted Organic Acids

2009-11-02
2009-01-2689
Organic acid degradation products and other anions in engine oil were speciated by capillary electrophoresis (CE) and liquid chromatography-mass spectrometry (LCMS) with electrospray ionization. The sample preparation procedure involved selectively extracting the acids and other water soluble salts into 0.05M aqueous potassium hydroxide. Samples of engine-aged mineral oil and synthetic engine oil contained formic acid, acetic acid, and complex mixtures of fatty acid degradation products. CE analysis of formic acid, acetic acid and selected fatty acids is proposed as a new chemical analysis method for evaluating the condition of engine oil and for studying the effects of high temperature-high load (HTHL) oxidation. Because the overall pattern of CE peaks in the electropherogram changes with oil age or condition, CE-fingerprint (i.e., pattern recognition) techniques may also be useful for evaluating an aged oil's condition or remaining service life.
Journal Article

Experimental-Numerical Analysis of Nitric Oxide Formation in Partially Stratified Charge (PSC) Natural Gas Engines

2009-11-02
2009-01-2783
Lean burn natural gas engines have high potential in terms of efficiency and NOx emissions in comparison with stoichiometric natural gas engines, and much lower particulate emissions than diesel engines. They are a promising solution to meet the increasingly stringent exhaust emission targets for both light and heavy-duty engines. Partially Stratified-Charge (PSC) is a novel concept which was conceived by prof. Evans (University of British Columbia, Vancouver). This technique allows to further limit pollutant emissions and improve efficiency of an otherwise standard spark-ignition engine fuelled by natural gas, operating with lean air-fuel ratio. The potential of the PSC technique lies in the control of load without throttling by further extending the lean flammability limit.
Journal Article

Optimizing the Calibration of a Turbocharged GDI Engine through Numerical Simulation and Direct Optimization

2010-04-12
2010-01-0780
Different optimization strategies for the optimization of the calibration of a turbocharged GDI engine through numerical simulation were analyzed, aiming to evaluate the opportunities offered by direct optimization techniques. A one-dimensional fluid dynamic engine model was used to predict engine performance, taking into account knock and exhaust temperature constraints. Air fuel ratio, spark advance, boost pressure and cam phasing were optimized by means of different optimization strategies, including direct search as well as numerical methods. Both full load (with maximum bmep targets) and part load (with minimum bsfc targets) were considered.
Journal Article

Effect of Manifold Orientation on Non-Reacting In-Cylinder Tumble Flows in an IC Engine with Pentroof Piston - An Investigation Using PIV

2010-04-12
2010-01-0956
This paper deals with experimental study of in-cylinder tumble flows in a single-cylinder, four-stroke, two-valve internal combustion engine using a pentroof-offset-bowl piston under non-reacting conditions with four intake manifold orientations at an engine speed of 1000 rev/min., during suction and compression strokes using particle image velocimetry. Two-dimensional in-cylinder tumble flow measurements and analysis are carried out in combustion space on a vertical plane passing through cylinder axis. Ensemble average velocity vectors are used to analyze the tumble flows. Tumble ratio (TR) and average turbulent kinetic energy (TKE) are evaluated and used to characterize the tumble flows. From analysis of results, it is found that at end of compression stroke, 90° intake manifold orientation shows an improvement in TR and TKE compared other intake manifold orientations considered.
Journal Article

Experimental Investigation of a Control Method for SI-HCCI-SI Transition in a Multi-Cylinder Gasoline Engine

2010-04-12
2010-01-1245
In HCCI engines, the Air/Fuel Ratio (AFR) and Residual Gas Fraction (RGF) are difficult to control during the SI-HCCI-SI transition, and this may result in incomplete combustion and/or high pressure raise rates. As a result, there may be undesirably high engine load fluctuations. The objectives of this work are to further understand this process and develop control methods to minimize these load fluctuations. This paper presents data on instantaneous AFR and RGF measurements, both taken by novel experimental techniques. The data provides an insight into the cyclic AFR and RGF fluctuations during the switch. These results suggest that the relatively slow change in the intake Manifold Air Pressure (MAP) and actuation time of the Variable Valve Timing (VVT) are the main causes of undesired AFR and RGF fluctuations, and hence an unacceptable Net IMEP (NIMEP) fluctuation. We also found large cylinder-to-cylinder AFR variations during the transition.
Journal Article

Alternative Fuel Butanol: Preliminary Investigation on Performance and Emissions of a Marine Two-Stroke Direct Fuel Injection Engine

2010-09-28
2010-32-0054
In pursuit of reducing dependencies on foreign oil coupled with U.S. renewable fuel standards and an overall focus and interest in greenhouse gas emissions, investigations continue on feasibility of replacement biologically derived fuels such as ethanol and butanol. Majority of existing recreational products such as marine outboard engines, boats, personal watercraft, all terrain vehicles and snowmobiles are carbureted or operate open-loop, meaning the engine does not have the capability to sense air-fuel ratio. Ethanol has a specific energy content that is less than gasoline. Without means to compensate for air-fuel ratio requirements of specific fuels, open-loop engines may suffer from a condition known as enleanment, in which catastrophic engine failure may result. On the contrary, butanol has specific energy content closer to that of gasoline, suggesting open-loop engines may be less prone to negative effects of increased biologically derived fuel concentrations in gasoline.
Journal Article

Measurement of Piston Secondary Motion Using the New Digital Telemeter

2013-04-08
2013-01-1708
The authors have developed a measurement technique using a new digital telemeter which measures the piston secondary motion as ensuring high accuracy while under the operation. We applied this new digital telemeter to several measurements and analysis on the piston secondary motion that can cause piston noises, and here are some of the results from our measurement. We have confirmed that these piston motions vary by only several tenths of millimeter changes of the piston specifications such as the piston-pin offset and the center of gravity of the piston. As in other cases, we have found that a mere change of pressure in the crankcase or the amount of lubricating oil supplied on the cylinder bore varies the piston motion that may give effect on the piston noises.
Journal Article

Crankcase and Crankshaft Coupled Structural Analysis Based on Hybrid Dynamic Simulation

2013-12-20
2013-01-9047
This paper presents the comparison of two different approaches for crankcase structural analysis. The first approach is a conventional quasi-static simulation, which will not be detailed in this work and the second approach involves determining the dynamic loading generated by the crankshaft torsional, flexural and axial vibrations on the crankcase. The accuracy of this approach consists in the development of a robust mathematical model that can couple the dynamic characteristics of the crankshaft and the crankcase, representing realistically the interaction between both components. The methodology to evaluate these dynamic responses is referred to as hybrid simulation, which consists of the solution of the dynamics of an E-MBS (Elastic Multi Body System) coupled with consecutive FEA (Finite Element Analysis).
Journal Article

Online Engine Speed Based Adaptation of Air Charge for Two- Wheelers

2013-10-15
2013-32-9037
Regarding the strongly growing two-wheeler market fuel economy, price and emission legislations are in focus of current development work. Fuel economy as well as emissions can be improved by introduction of engine management systems (EMS). In order to provide the benefits of an EMS for low cost motorcycles, efforts are being made at BOSCH to reduce the costs of a port fuel injection (PFI) system. The present paper describes a method of how to reduce the number of sensors of a PFI system by the use of sophisticated software functions based on high-resolution engine speed evaluation. In order to improve the performance of a system working without a MAP-sensor (manifold air pressure sensor) an air charge feature (ACFn) based on engine speed is introduced. It is shown by an experiment that ACFn allows to detect and adapt changes in manifold air pressure. Cross-influences on ACFn are analyzed by simulations and engine test bench measurements.
Journal Article

Extension of Lean Burn Range by Intake Valve Offset

2013-10-15
2013-32-9032
Using a 109.2 cm3, four-stroke, single-cylinder, two-valve gasoline engine, improvement of fuel economy by extension of lean burn range has been attempted with invented way to intensify tumble flow from a simple mechanical arrangement. With a part of the intake valve was jutted out beyond the perimeter of the cylinder bore, the masking effects from the valve recess on top of the cylinder sleeve created a strong tumble flow, which enabled lean burn at an air fuel ratio leaner than the conventional design by two points. The motorcycle equipped with this engine attained better fuel economy by 5.7% to the base model when measured in Indian Driving Cycle (IDC). The outward-laid intake valve also increased the clearance from the exhaust valve, which enabled use of a large-diameter intake valve to minimize the reduction of maximum power.
Journal Article

Reduced-Order Modeling of Intake Air Dynamics in Single-Cylinder Four-Stroke Engine

2013-10-15
2013-32-9041
This study deals with reduced-order modeling of intake air dynamics in single-cylinder four-stroke naturally-aspirated spark-ignited engines without surge tanks. It provides an approximate calculation method for embedded micro computers to estimate intake manifold pressures in real time. The calculation method is also applicable to multi-cylinder engines with individual throttle bodies since the engines can be equated with parallelization of the single-cylinder engines. In this paper, we illustrate the intake air dynamics, describe a method to estimate the intake manifold pressures, and show experimental results of the method.
Journal Article

Oil Transport Cycle Model for Rotary Engine Oil Seals

2014-04-01
2014-01-1664
The rotary engine provides high power density compared to piston engine, but one of its downside is higher oil consumption. A model of the oil seals is developed to calculate internal oil consumption (oil leakage from the crankcase through the oil seals) as a function of engine geometry and operating conditions. The deformation of the oil seals trying to conform to housing distortion is calculated to balance spring force, O-ring and groove friction, and asperity contact and hydrodynamic pressure at the interface. A control volume approach is used to track the oil over a cycle on the seals, the rotor and the housing as the seals are moving following the eccentric rotation of the rotor. The dominant cause of internal oil consumption is the non-conformability of the oil seals to the housing distortion generating net outward scraping, particularly next to the intake and exhaust port where the housing distortion valleys are deep and narrow.
Journal Article

Experimental Investigation of Channel Aspect Ratio on Interdigitated PEMFC Performance

2014-04-01
2014-01-1828
Novel water management and reactant distribution strategies are critical to next generation polymer electrolyte membrane fuel cell systems (PEMFCs). Improving these strategies in PEMFCs leads to higher power density and reduced stack size for vehicle applications, which reduces weight and improves the price competitiveness of these systems. Interdigitated flow fields induce convective transport (cross flow) through the porous GDL between adjacent channels and are superior at water removal beneath land areas, which can lead to higher cell performance. However, the head loss due to flow, among other factors, may cause cross flow maldistribution of reactants down the channel. Such maldistribution may lead to areas of low or areas of excess cross flow. This, in turn, can cause areas of low oxygen concentration and water build up, and therefore higher pressure losses and uneven membrane hydration, all of which reduce overall cell performance.
Journal Article

Effects of Mixture Stratification on Ignition and Combustion in a GCAI Engine

2014-04-01
2014-01-1270
Fuel consumption and NOx emissions of gasoline engines at part load can be significantly reduced by Controlled Auto-Ignition combustion concepts. However, the range of Gasoline Controlled Auto-Ignition (GCAI) operation is still limited by lacking combustion stability at low load and by high pressure-rise rates toward higher loads. Previous investigations indicate that the auto-ignition process is particularly determined by the thermodynamic state of the charge and by stratification effects of residual gas, temperature, and air-fuel ratio. However, little experimental data exist on the direct influence of mixture stratification on local ignition and heat-release rate (HRR) in direct-injection (DI) GCAI engines, because it is challenging to measure all the relevant charge and combustion parameters quasi-simultaneously with sufficient spatial/temporal resolution and precision.
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