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Evaluation of MFB50 is very useful for combustion control, since it gives an evaluation of the combustion process effectiveness. Real-time monitoring its value enables to detect for example the kind of combustion that is taking place (useful for example for HCCI applications), or could provide important information to improve real-time combustion control. While it is possible to determine the position where the 50% of mass burned inside the cylinder is reached using an in-cylinder pressure sensor, this work proposes to obtain this information from the engine speed fluctuation measurement. In-cylinder pressure sensors in fact are still not so common for on-board applications, since their cost will constitute an important portion of the whole engine control system cost.

This work focuses on the development and validation of a data-driven model capable of predicting the maximum in-cylinder pressure during the operation of an internal combustion engine, with the least possible computational effort. The model is based on two parameters, one that represents engine load and another one the combustion phase. Experimental data from four different gasoline engines, two turbocharged Gasoline Direct Injection Spark Ignition, a Naturally Aspirated SI and a Gasoline Compression Ignition engine, was used to calibrate and validate the model. Some of these engines were equipped with technologies such as Low-Pressure Exhaust Gas Recirculation and Water Injection or a compression ignition type of combustion in the case of the GCI engine. A vast amount of engine points were explored in order to cover as much as possible of the operating range when considering automotive applications and thus confirming the broad validity of the model.

Upcoming more stringent emission regulations throughout the world pose a real challenge, especially in regard to Diesel systems for passenger cars, where the need of additional after-treatment has a big impact in terms of additional system costs and available packaging space. Therefore, the need for strategies that allow managing combustion towards lower emissions, that require a precise control of the combustion outputs, is definitely increasing. Acoustic emission of internal combustion engines contains a large amount of information related to engine behavior and working conditions. Mechanical noise and combustion noise are usually the main contributions to the noise produced by an engine. In particular, recent research from the same authors of this paper demonstrated that combustion noise can be used as an indicator of the combustion that is taking place inside the combustion chamber and therefore as a reference for the control strategy.

The continuous development of modern Internal Combustion Engine (ICE) management systems is mainly aimed at combustion control improvement. Nowadays, performing an efficient combustion control is crucial for drivability improvement, efficiency increase and pollutant emissions reduction. These aspects are even more crucial when innovative combustions (such as LTC or RCCI) are performed, due to the high instability and the high sensitivity with respect to the injection parameters that are associated to this kind of combustion. Aging of all the components involved in the mixture preparation and combustion processes is another aspect particularly challenging, since not all the calibrations developed in the setup phase of a combustion control system may still be valid during engine life.

Engine test benches are crucial instruments to perform tests on internal combustion engines. Since many factors affect tests results, an engine test bench is usually equipped with several conditioning systems (oil, water and air temperature, air humidity, etc.), in order to maintain the controlled variables to the target values, throughout the test duration. The conditioning systems are often independently controlled by means of dedicated programmable logic controllers (PLC), but a centralized model-based management approach could offer several advantages in terms of promptness and accuracy. This work presents the application of such control methodology to oil, water, and HVAC (heating, ventilating, and air conditioning) conditioning systems, where each actuator is managed coupling model-based open loop controls to closed loop actions.

Electronic throttle control is increasingly being considered as a viable alternative to conventional air management systems in modern spark-ignition engines. In such a scheme, driver throttle commands are interpreted by the powertrain control module together with many other inputs; rather than directly commanding throttle position, the driver is now simply requesting torque - a request that needs to be appropriately interpreted by the control module. Engine management under these conditions will require optimal control of the engine torque required by the various vehicle subsystems, ranging from HVAC, to electrical and hydraulic accessories, to the vehicle itself. In this context, the real-time estimation of engine and load torque can play a very important role, especially if this estimation can be performed using the same signals already available to the powertrain control module.

Multi-jet injection strategies open significant opportunities for the combustion management of the modern diesel engine. Splitting up the injection process into 5 steps facilitates the proper design of the combustion phase in order to obtain the desired torque level, whilst attempting a reduction in emissions, particularly in terms of NOx. Complex 3-D models are needed in the design stage, where components such as the injector or combustion chamber shape have to be determined. Alternatively, zero-dimensional approaches are more useful when fast interpretation of experimental data is needed and an optimization of the combustion process should be obtained based on actual data. For example, zero-dimensional models allow a quick choice of optimum control settings for each engine operating condition, avoiding the need to test all the possible combinations of engine control parameters.

Proper design of the combustion phase has always been crucial for Diesel engine control systems. Modern engine control strategies' growing complexity, mainly due to the increasing request to reduce pollutant emissions, requires on-board estimation of a growing number of quantities. In order to feedback a control strategy for optimal combustion positioning, one of the most important parameters to estimate on-board is the angular position where 50% of fuel mass burned over an engine cycle is reached (MFB50), because it provides important information about combustion effectiveness (a key factor, for example, in HCCI combustion control). In modern Diesel engines, injection patterns are designed with many degrees of freedom, such as the position and the duration of each injection, rail pressure or EGR rate. In this work a model of the combustion process has been developed in order to evaluate the energy release within the cylinder as a function of the injection parameters.

The large number of mechanical, electro-magnetic and oleo-dynamic systems for variable valve actuation developed by automotive suppliers demonstrates the great interest that is being devoted to their potential application on internal combustion engines. In the paper, a possible strategy to realize an original engine load control by means of both intake and exhaust variable valve timing (VVT) is briefly presented and the thermodynamic analysis of the performance obtainable with this solution is carried out. The peculiarity of this strategy is that it is possible to directly recirculate the desired mass of exhaust gas with less limitation with respect to the external duct architecture.

This paper presents some results of a methodology capable of extracting instantaneous engine speed information from acoustic emission measurements, obtained from Formula 1 (F1) vehicles during qualifying or race sessions, from the early races in 50s-60s until present days. The results presented in the paper show that, from this signal, it is possible to gain information regarding the instantaneous engine speed (that in racing engines is strongly related to the power developed by the engine itself), but also regarding the way the combustions are distributed within an engine cycle, the time needed for a gear shift, the gear ratios employed, the driving strategy and so on. The analysis conducted in this work is applied to acoustic emission data recorded by microphones placed on-board the investigated cars. In recent years each F1 vehicle has been equipped with its own microphone while, in early races, in-car microphones had not been systematically used.

The optimization of a high performance engine in order to achieve maximum power at full load and high speed can cause an unstable behavior when the engine is running at different conditions, thus making a robust combustion diagnosis for on board diagnostic EOBD/OBD II purposes (misfiring detection) particularly challenging. In fact, when a misfire occurs, its detection can be critical because of the high background noise due to high indicated mean effective pressure (IMEP) cyclic variability. A partial reduction of the high IMEP variability had been achieved by optimizing control parameters of a new prototype high performance V8/4.2 l engine. Spark advance and VVT phasing maps had in fact been re-designed based on in-cylinder pressure variability (cycle by cycle and cylinder by cylinder) analysis.

The need for strategies that allow managing combustion in an adaptive way has recently widely increased. Especially Diesel engines aimed for clean combustion require a precise control of the combustion outputs. Acoustic emission of internal combustion engines contains a lot of information related to engine behavior and working conditions. Mechanical noise and combustion noise are usually the main contributions to the noise produced by an engine. Combustion noise in particular can be used as an indicator of the combustion that is taking place inside the combustion chamber and therefore as a reference for the control strategy. This work discusses the correlations existing between in cylinder combustion and the acoustic emission radiated by the engine and presents a possible approach to use this signal in the engine management system for control purposes.

This paper presents the results of several studies, performed on different powertrain configurations, aimed at analyzing the correlations existing between torque and speed frequency components in an internal combustion engine. Engine speed fluctuations depend in fact on torque delivered by each cylinder, therefore it is easy to understand how these two quantities are directly connected. The presented methodology allows identifying a dynamic model, expressed as a transfer function that depends only on the structure of the engine-driveline system. The identified model can be used to obtain information about torque delivered by the engine and combustion positioning within the engine cycle starting from engine speed measurement. The speed signal is picked up directly from the sensor facing the toothed wheel that is already mounted on the engine for control purposes.

In modern Diesel engine control strategies the guideline is to perform an efficient combustion control, mainly due to the increasing request to reduce pollutant emissions. Innovative control algorithms for optimal combustion positioning require the on-board evaluation of a large number of quantities. In order to perform closed-loop combustion control, one of the most important parameters to estimate on-board is MFB50, i.e. the angular position in which 50% of fuel mass burned within an engine cycle is reached. Furthermore, MFB50 allows determining the kind of combustion that takes place in the combustion chamber, therefore knowing such quantity is crucial for newly developed low temperature combustion applications (such as HCCI, HCLI, distinguished by very low NOx emissions). The aim of this work is to develop a virtual combustion sensor, that provides MFB50 estimated value as a function of quantities that can be monitored real-time by the Electronic Control Unit (ECU).

Modern internal combustion engine control systems require on-board evaluation of a large number of quantities, in order to perform an efficient combustion control. The importance of optimal combustion control is mainly related to the requests for pollutant emissions reduction, but it is also crucial for noise, vibrations and harshness reduction. Engine system aging can cause significant differences between each cylinder combustion process and, consequently, an increase in vibrations and pollutant emissions. Another aspect worth mentioning is that newly developed low temperature combustion strategies (such as HCCI combustion) deliver the advantage of low engine-out NOx emissions, however, they show a high cylinder-to-cylinder variation. For these reasons, non uniformity in torque produced by the cylinders in an internal combustion engine is a very important parameter to be evaluated on board.

Future regulations on pollutant emissions will impose a drastic cut on Diesel engines out-emissions. For this reason, the development of closed-loop combustion control algorithms has become a key factor in modern Diesel engine management systems. Diesel engines out-emissions can be reduced through a highly premixed combustion portion in low and medium load operating conditions. Since low-temperature premixed combustions are very sensitive to in-cylinder thermal conditions, the first aspect to be considered in newly developed Diesel engine control strategies is the control of the center of combustion. In order to achieve the target center of combustion, conventional combustion control algorithms correct the measured value varying main injection timing. A further reduction in engine-out emissions can be obtained applying an appropriate injection strategy.

In the past years, stringent emission regulations for Internal Combustion (IC) engines produced a large amount of research aimed at the development of innovative combustion methodologies suitable to simultaneously reduce fuel consumption and engine-out emissions. Previous research demonstrates that the goal can be obtained through the so-called Low Temperature Combustions (LTC), which combine the benefits of compression-ignited engines, such as high compression ratio and unthrottled lean operation, with a properly premixed air-fuel mixture, usually obtained injecting gasoline-like fuels with high volatility and longer ignition delay. Gasoline Partially Premixed Combustion (PPC) is a promising LTC technique, mainly characterized by the high-pressure direct-injection of gasoline and the spontaneous ignition of the premixed air-fuel mixture through compression, which showed a good potential for the simultaneous reduction of fuel consumption and emissions in CI engines.

Over the past years, policies affecting pollutant emissions control for Diesel engines have become more and more restrictive. In order to meet such requirements, innovative combustion control methods have currently become a key factor. Several studies demonstrate that the desired pollutant emission reduction can be achieved through a closed-loop combustion control based on in-cylinder pressure processing. Nevertheless, despite the fact that cylinder pressure sensors for on-board application have been recently developed, large scale deployment of such systems is currently hindered by unsatisfactory long term reliability and high costs. Whereas both the accuracy and the reliability of pressure measurement could be improved in future years, pressure sensors would still be a considerable part of the cost of the entire engine management system.

The paper presents the development of a model study whose results enable to evaluate the torque production non-uniformity between the cylinders of an Internal Combustion Engine (ICE). This non-uniformity can be due, for example, to different air breathing into the cylinders, to different injector characteristics, or to pathological operating conditions such as misfires or misfuels, as well as to other abnormal operating conditions. Between the nominal torque production and the one corresponding to the absence of combustion there exist, in fact, a series of possible intermediate conditions, each of them corresponding to a value of produced torque between the nominal value and the one corresponding to the lack of combustion (due for example to statistical dispersion in manufacturing, or aging in the injection system). The diagnosis of this type of non-uniformity is a very important issue in today's engine control strategies design.

Electronic Throttle Control systems substitute the driver in commanding throttle position, with the driver acting on a potentiometer connected to the accelerator pedal. Such strategies allow precise control of air-fuel ratio and of other parameters, e.g. engine efficiency or vehicle driveability, but require detailed information about the engine operating conditions, in order to be implemented inside the Electronic Control Unit (ECU). In order to determine throttle position, an interpretation of the driver desire (revealed by the accelerator pedal position) is performed by the ECU. In our approach, such interpretation is carried out in terms of a torque request that can be appropriately addressed knowing the actual engine-vehicle operating conditions, which depend on the acting torques. Estimates of the torque due to in-cylinder pressure (indicated torque), as well as the torque required by the vehicle (load torque), must then be available to the control module.