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Since 1994, the New Car Assessment Program (NCAP) of the National Highway Traffic Safety Administration (NHTSA) has compiled upper neck loads for the belt and air bag restrained 50th percentile male Hybrid III dummy. Over five years from 1994 to 1998, in frontal crash tests, NCAP collected upper neck data for 118 passenger cars and seventy-eight light trucks and vans. This paper examines these data and attempts to assess the potential for neck injury based on injury criteria included in FMVSS No. 208 (for the optional sled test). The paper examines the extent of serious neck injury in real world crashes as reported in the National Automotive Sampling System (NASS). The results suggest that serious neck injuries do occur at higher speeds for crashes involving occupants restrained by belts in passenger cars.

NHTSA conducted seventy-six side impact FMVSS No. 214 compliance tests from 1994 through 1997. The compliance tests are nearly right angle side impacts with low longitudinal components of change of velocity (Δv). Frontal air bag deployments were found to have occurred for 34% of the driver bags and 32% of the front passenger bags in these compliance-tested passenger cars. In 1997, NHTSA began testing passenger cars 'in side impact in the New Car Assessment Program (NCAP). The NCAP crash tests are conducted at a higher speed than the compliance tests. The cars in the NCAP side impact tests also had low longitudinal components of Δv. Approximately 40% of the twenty-six passenger cars tested in the 1997 Side Impact NCAP had their frontal air bags deploy. Real world crash data were examined to determine if frontal air bags are deploying in right angle side impacts on the roads of the US.

Since 1990, the National Highway Traffic Safety Administration (NHTSA) implemented a dynamic side impact compliance test. This compliance test, Federal Motor Vehicle Safety Standard (FMVSS) No. 214, is a nearly right angle side impact in which the striking vehicle moves at 53.6 kmph into the struck vehicle. In 1997, NHTSA began testing passenger cars in side impact in the New Car Assessment Program (NCAP). In the USA NCAP side impact, the striking vehicle is towed at a 8 kmph higher speed than in the compliance test. An analysis has begun on the data from the first NCAP side impact tests, thirty-two in number. In the crashes, accelerometers were installed in the door and door frames of the struck vehicle. Using the accelerometers on the vehicle structure and in the side impact dummy, the crash event was investigated. One tool used in the investigation was the velocity-versus-time diagram.

Axial loading of the calcaneus-talus-tibia complex is an important injury mechanism for moderate and severe vehicular foot-ankle trauma. To develop a more definitive and quantitative relationship between biomechanical parameters such as specimen age, axial force, and injury, dynamic axial impact tests to isolated lower legs were conducted at the Medical College of Wisconsin (MCW). Twenty-six intact adult lower legs excised from unembalmed human cadavers were tested under dynamic loading using a mini-sled pendulum device. The specimens were prepared, pretest radiographs were taken, and input impact and output forces together with the pathology were obtained using load cell data. Input impact forces always exceeded the forces recorded at the distal end of the preparation. The fracture forces ranged from 4.3 to 11.4 kN.

IN A ONE YEAR LABORATORY STUDY, a side impact sled was designed, built, and validated. Using the sled and a newer generation of side impact dummy, a number of energy-absorbing materials were tested and superior materials identified. Initially this study concentrated on the crash test data for a number of V.W. Rabbits crashed in a previously completed study. The crashed vehicles were obtained, and interior crush tests were performed with a specially designed body form. This was done to determine how the effective stiffness (as seen by the occupant of the struck vehicle) of the interior door increases as the bullet vehicle presses against the interior door trim from the opposite side. An acceleration-type sled buck was then designed and built with an “interior door” mounted to mimic the interior stiffness determined from the crush tests. The sled was dynamically tested with a Haversine sled pulse similar to the door crash pulse.

Frontal sled tests of the Part 572, APR, and Hybrid III dummies were conducted in a three-point restraint system at 50 km/hr velocity change. The tests were conducted to evaluate the dummy responses in a tightly controlled systems environment, and to compare the dummy responses to previously established cadaver responses from the same environment. The Hybrid III dummy measurement repeatability was found to be better than either the Part 572 or APR dummies, although the thoracic acceleration responses from all three are shown to be quite similar to cadavers. Correlation of the dummy measurements are made to a limited amount of both the cadaver data and accident data from the National Crash Severity Study.

A series of seventy-two pendulum-type impact tests were performed on six NHTSA Side Impact Dummies (SID) to assess dummy repeatability and reproducibility. A quantity called the Normalized Integral Square Error (NISE) is used to quantify the difference between acceleration responses from repeat tests. Limits for the NISE are developed to define acceptable differences in terms of phase shift, amplitude, and shape. Results indicate that the SID is repeatable in all of the test cases considered and fairly reproducible in 90° lateral impacts although this is not shown conclusively. Before the testing could be performed it was necessary to correct several durability problems with the SID that were identified while early production versions of the dummy were being tested. These modifications are described briefly.

Since 1976, the National Highway Traffic Safety Administration (NHTSA) has pursued biomechanical research concerning lateral impacts to automotive occupants. These efforts have included (a) the generation of an experimental data base containing both detailed engineering and physiological responses of human surrogates experiencing lateral impacts, (b) the analysis of this data base to develop both an injury index linking the engineering parameters to an injury severity level and response corridors to guide in the design of a test dummy, and (c) the development and refinement of a side impact test dummy suitable for use in safety systems development and evaluation. The progress of these efforts has been periodically reported in the literature [1-17]* and these references document the evolutionary trail NHTSA has followed over the duration of this research program.

Development of an aspirator air bag has been completed at Calspan Corporation. The aspirator air bag has been developed through computer simulations and sled tests, and has been evaluated in a 41.6 MPH crash of a standard Volvo into a flat barrier. This evaluation included both out-of-position and normally seated occupants. This paper describes the aspirator system and presents results of the sled tests and the car crash. This research was conducted under U. S. Department of Transportation, National Highway Traffic Safety Administration, Contract No. DOT-HS-5-01254.

The frontal crash standard in the USA specifies that the full front of a vehicle impact a rigid barrier. Subsequently, the European Union developed a frontal crash standard that requires 40 percent of the front of a vehicle to impact a deformable barrier. The present study conducted paired crashes of vehicles using the full-frontal barrier procedure and the 40 percent offset deformable barrier procedure. In part, the study was to examine the feasibility of adding an offset test procedure to the frontal crash standard in the USA. Frontal-offset and full-frontal testing was conducted using both the mid-size (50th percentile male Hybrid III) and the small stature (5th percentile female Hybrid III) dummies. Five vehicle models were used in the testing: Dodge Neon, Toyota Camry, Ford Taurus, Chevrolet Venture and Ford Contour. In the crash tests, all dummies were restrained with the available safety belt systems and frontal air bags.

Since model year 1983, one hundred and seventy five light trucks, vans, and sport utility vehicles (LTVs) have been included in the New Car Assessment Program (NCAP) frontal crash tests. In this frontal test, vehicles are crashed at 35 mph such that the entire front impacts against a rigid, fixed barrier. Instrumented anthropometric dummies are placed in the driver and right front passenger seats. Accelerometers are placed on the vehicle to record the response of the structure during the crash. A number of recent papers have examined the compatibility of LTVs and cars in vehicle-to-vehicle collisions. The studies in these papers, generally, consider three factors for vehicle-to-vehicle compatibility: (1) mass, (2) stiffness, and (3) geometry. On June 5, 1998, Transport Canada and the National Highway Traffic Safety Administration held a forum entitled “Transport-NHTSA International Dialogue on Vehicle Compatibility,” in Windsor, Canada.

According to the Fatality Analysis Reporting System (FARS, 1995-2004), over 20 percent of fatal frontal crashes are into fixed narrow objects such as trees and utility poles in real world crashes. The Insurance Institute for Highway Safety (IIHS) has studied the frontal pole impact test since 2005, conducting a series of tests using passenger cars that are rated “Good” from the IIHS frontal offset test. Passenger cars were impacted into a 10-inch-diameter rigid pole at 64-kph. The alignment of the pole along the centerline of the vehicles in frontal impact was varied to study the influence on dummy injury metrics. This paper evaluates the frontal center pole test conducted by the IIHS. The IIHS tests 21 crashes impacted by the rigid pole using 5 vehicle models with two dummies in the front seat. Intrusions and dummy readings were reviewed according to the frontal offset rating criteria of the IIHS for structural performance and injury measurement.

Lateral impacts have been shown to produce a large portion of both serious and fatal injuries within the total automotive crash problem. These injuries are produced as a result of the rapid changes in velocity that an automobile occupant's body experiences during a crash. In an effort to understand the mechanisms of these injuries, an experimental program using human surrogates (cadavers) was initiated. Initial impact velocity and compliance of the lateral impacting surface were the primary test features that were controlled, while age of the test specimen was varied to assess its influence on the injury outcome. Instrumentation consisted of 24 accelerometer channels on the subjects along with contact forces measured on the wall both at the thoracic and pelvic level. The individual responses and resulting injuries sustained by 11 new subjects tested at the University of Heidelberg are presented in detail.