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Polycarbonate Glazing - Accelerated Wiper Testing, Surface Characterization and Comparison with On-Road Fleet Data

2012-05-23
Exatec� PC glazing technology team, has developed advanced weathering and abrasion resistant coatings technology that can be applied to protect polycarbonate. It is of particular interest to quantify and understand the factors that determine the surface abrasion performance of coated PC in rear window and backlight applications that have a wiper system. In the present study we describe Exatec's lab scale wiper testing equipment and test protocols. We also describe adaptation of optical imaging system to measure contrast and nano-profiling using nano-indenter, as post wiper surface characterization methods. These methods are more sensitive to fine scratches on glazing surface than standard haze measurement and mechanical profilometry. Three coating systems were investigated; Siloxane wetcoat (A), Siloxane wetcoat (B), and Siloxane wetcoat (B) plus plasma coat (Exatec� E900 coating). The performance comparisons were made using all these surface characterization methods.
Collection

Lighting Technology and Human Factors, 2005

2010-09-15
This technical paper collection contains 29 papers covering lighting technologies. Topics covered include improving lower beam visibility, LED headlamp design, mirror mounted turn signals, condensation in headlamps, headlight glare exposure and recovery, glare on driving behavior, and more.
Collection

Automotive Lighting Technology and Human Factors in Driver Vision and Lighting, 2007

2010-09-23
The 28 papers in this technical paper collection discuss automotive lighting product innovation and improvement; engineering analysis: new light sources evaluations; advanced lighting technologies: LED applications; benefits of the advanced road illumination; and visual aspects of the lighting systems and how drivers are effected by the inputs of these systems.
Collection

Automotive Lighting Technology and Human Factors in Driving Vision and Lighting, 2011

2011-04-12
The 16 papers in this technical paper collection discuss automotive lighting and human factors in driving vision. Topics include: image processing methods; adaptation into automotive of the NASA developed CATS (Cognitive Avionic Tool Set); safety and performance benefits associated with the use of a spotter mirror; automotive legibility; 25W HID headlamp; automotive illumination design with LED modules; and more.
Journal Article

Impact of Rear Spoiler on Vehicle Braking Longitudinal Dynamics

2021-04-30
Abstract During vehicle braking, friction forces generated on the vehicle tires and the vehicle resisting aerodynamic forces play a critical role that impact the vehicle’s longitudinal braking dynamics such as stopping distance and time. These forces are mainly the tires’ braking and rolling resisting forces, vehicle lift, and drag forces. The vehicle aerodynamic forces cannot be neglected due to their impact on the vehicle’s longitudinal dynamics, especially at high vehicle speeds. This article investigates the impact of the vehicle’s rear spoiler on both vehicle aerodynamic forces and longitudinal dynamic, such as stopping distance and time. A computational fluid dynamics (CFD) model using ANSYS-Fluent® is employed to precisely estimate the vehicle’s aerodynamic forces in the case of a vehicle without and with a rear spoiler.
Journal Article

Passive Flow Control on a Ground-Effect Diffuser Using an Inverted Wing

2018-08-13
Abstract In this experimental and computational study a novel application of aerodynamic principles in altering the pressure recovery behavior of an automotive-type ground-effect diffuser was investigated as a means of enhancing downforce. The proposed way of augmenting diffuser downforce production is to induce in its pressure recovery action a second pressure drop and an accompanying pressure rise region close to the diffuser exit. To investigate this concept with a diffuser-equipped bluff body, an inverted wing was situated within the diffuser flow channel, close to the diffuser exit. The wing’s suction surface acts as a passive flow control device by increasing streamwise flow velocity and reducing static pressure near the diffuser exit. Therefore, a second-stage pressure recovery develops along the diffuser’s overall pressure recovery curve as the flow travels from the diffuser’s low pressure, high velocity inlet to its high pressure, low velocity exit.
Journal Article

Comparison of Formability between Steel and Aluminum Fender Panels

2021-06-02
Abstract Reducing a vehicle’s weight is an efficient method to reduce energy consumption. Aluminum alloy is the best material for lightweight automobiles. However, the poor formability of aluminum means that it is difficult to develop stamping dies. This study designs a suitable forming tool for aluminum fenders. A simulation and an experiment are used to analyze the formability of aluminum fenders. A theoretical calculation, experimental testing, and sampling comparison are used to verify the design. The material properties of steel and aluminum are firstly studied and compared. The results show that a traditional S-type blank die face design is not suitable for aluminum because of its low tensile strength and the potential for elongation. A relatively flat trapezoid blank die face design is proposed to smooth the variation. However, a flat die face for a trapezoidal blank limits stretching, so another design is essential to improve the formability.
Journal Article

Design of High-Lift Airfoil for Formula Student Race Car

2018-12-05
Abstract A two-dimensional model of three elements, high-lift airfoil, was designed at a Reynolds number of ?????? using computational fluid dynamics (CFD) to generate downforce with good lift-to-drag efficiency for a formula student open-wheel race car basing on the nominal track speeds. The numerical solver uses the Reynolds-averaged Navier-Stokes (RANS) equation model coupled with the Langtry-Menter four-equation transition shear stress transport (SST) turbulence model. Such model adds two further equations to the ?? − ?? SST model resulting in an accurate prediction for the amount of flow separation due to adverse pressure gradient in low Reynolds number flow. The ?? − ?? SST model includes the transport effects into the eddy-viscosity formulation, whereas the two equations of transition momentum thickness Reynolds number and intermittency should further consider transition effects at low Reynolds number.
Journal Article

Functional Modelling of Systems with Multiple Operation Modes: Case Study on an Active Spoiler System

2021-11-29
Abstract This article presents the application of the Enhanced Sequence Diagram (ESD) for the analysis of the functionality of a system with shape-changing aspects in the context of its multiple operational modes, considering an active real spoiler as a case study. The article provides new insights on the ESD support for model-based capture and articulation of functional requirements across multiple operation modes of the same system, with appropriate detail on attributes and metrics, and the alignment of these attributes and metrics in line with the concept of time through scope lines. The article also provides a comprehensive argument and discussion, exemplified based on the case study, for the support that the ESD provides for early systems functional and architecture analysis, within the context of a broader model-based Failure Mode Analysis methodology.
Standard

Camera-based Light Measurement Techniques

2014-06-26
WIP
J3100
This recommended practice describes the application of digital cameras to measurement of photometric quantities in the photometric laboratory.
Standard

LED Replacement Light Sources for Halogen Light Sources

2017-06-28
WIP
J3145
This SAE Recommended Practice is intended as a guide for specifying LED Substitute Light Sources as Equivalents for corresponding RID filament light sources and is subject to change to keep pace with experience and technical advances. This document defines criteria for technical equivalence in order to make a substitution of a filament light source with an LED light source without compromising the performance of the RID device.
Journal Article

Liquid Jet Deformation Induced by Cavitation in Nozzles of Various Shapes

2009-09-13
2009-24-0157
Cavitation in the nozzles of various shapes and liquid jets discharged from the nozzles are visualized using a high-speed camera to investigate the effects of cavitation on liquid jet deformation. Cylindrical nozzles and two-dimensional (2D) nozzles of various upstream diameters and length-to-diameter ratios (L/D) are used. For simultaneous high-speed visualizations of cavitation and a jet, a tilted acrylic plate is placed in front of the jets injected through the 2D nozzles, while three mirrors are used to capture both the front view of the jet injected through a cylindrical nozzle and the side view of cavitation. The visualizations confirm that the collapse of a cavitation cloud near the exit induces a ligament formation in 2D and cylindrical nozzles of various L/Ds. Although no vapor film is formed in short nozzles, cavitation clouds are shed near the exit and induce ligaments.
Journal Article

Identification of Object Impact Location and Bumper Stiffness Curve for Pedestrian Protection System

2011-04-12
2011-01-0083
A method for identification of object impact location and bumper stiffness curve is presented in this paper. The method calculates an offset distance of object impact based on intrusions obtained from three accelerometers mounted in the bumper fascia. The method also evaluates a center strength based on an absolute sum of acceleration. A characteristic line has been introduced in a two-dimensional domain consisting of intrusion-based offset and center strength. When test data are projected onto the characteristic line, an improved object impact location can be achieved. An intrusion curve over offset distance is obtained for impact tests striking at different locations with the same object and same speed. Then, a bumper stiffness curve can be identified by taking a reciprocal of the intrusion curve. This study shows a bumper stiffness curve can be used for an impact object classification for the pedestrian protection system.
Journal Article

Post-Impact Examination of HID Headlamps

2010-04-12
2010-01-0056
High-intensity discharge (HID) headlamps are increasingly being employed in place of incandescent headlamps for automotive forward light systems. While the post-impact analysis of incandescent bulbs and filaments to determine the power state at impact is a mature field, there is little information currently available in the literature that can be used to determine if an HID headlamp was powered at the time of impact. HID headlamps differ significantly both in architecture and operation compared to incandescent headlamps; the light is produced by passing electrical current through a gas and generating a luminous arc, rather than by resistive heating of an incandescent filament. Though the filament examination techniques often used by accident investigators cannot be directly applied to HID lamps, the unique features of these lamps provide opportunities for new methods. This paper presents the results of stationary impact tests performed on a representative HID lamp.
Journal Article

Image Processing Method for Perception of Status of Approaching Vehicles Using a Camera System

2010-04-12
2010-01-0124
This paper proposes an image processing method for easier perception of speed from a camera image.Vision assistance technology employing cameras is presently being put to widespread practical use. In some cases, however, the speed that is perceived from a camera image differs from that perceived from conventional side-view mirrors and the like. This is particularly apparent in the case of images taken by wide angle cameras, and it tends to cause drivers to feel a sense of incongruity. In order to reduce this sense of incongruity associated with perceiving vehicle movement in the camera image, therefore, the speed of movement of the object vehicle reflected in a conventional side-view mirror was compared with the speed of movement of the object vehicle shown in the camera image, and portions of the camera image were selectively processed to make them larger or smaller accordingly.
Journal Article

Effects on Real Life Fuel Efficiency of Raising the MAC Engagement Temperature

2013-04-08
2013-01-1506
The subject addressed by this work, currently discussed in Europe following an European Commission inquiry, is the evaluation of the possibility to prevent the MAC (Mobile Air Conditioning) use below 18°C and its benefits in terms of CO2 emissions saving. This strategy, while providing an uncertain fuel consumption saving, has to be faced with basic safety and cabin comfort conditions. The OEMs (Original Equipment Manufacturers) may evaluate to address these concerns by controlling the cabin absolute humidity content. In order to maintain safety it should be acceptable to turn the AC on based on other inputs, such as air distribution modes (defrost or floor/defrost), windshield wiper usage, rear defroster usage, etc. FGA (FIAT Group Automobiles) exploited our proprietary prediction tool to assessing the yearly fuel efficiency that can be achieved in real use by means of the testing results of representative vehicles.
Journal Article

A Computational Approach to Evaluate the Automotive Windscreen Wiper Placement Options Early in the Design Process

2013-05-13
2013-01-1933
For most car manufacturers, wind noise from the greenhouse region has become the dominant high frequency noise contributor at highway speeds. Addressing this wind noise issue using experimental procedures involves high cost prototypes, expensive wind tunnel sessions, and potentially late design changes. To reduce the associated costs as well as development times, there is strong motivation for the use of a reliable numerical prediction capability early in the vehicle design process. Previously, a computational approach that couples an unsteady computational fluid dynamics solver (based on a Lattice Boltzmann method) to a Statistical Energy Analysis (SEA) solver had been validated for predicting the noise contribution from the side mirrors. This paper presents the use of this computational approach to predict the vehicle interior noise from the windshield wipers, so that different wiper placement options can be evaluated early in the design process before the surface is frozen.
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