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Journal Article

Closed-Loop Combustion Control of a HCCI Engine with Re-Breathing EGR System

2013-10-15
2013-32-9069
This study experimentally investigates the control system and the algorithm after constructing a HCCI combustion control system for the development of a small HCCI engine fuelled with Dimethyl Ether (DME). This system can control four throttles for the mixing ratio of three gases of in-cylinder (stoichiometric pre-mixture, hot EGR gas and cold EGR gas). At first, the combustion behavior for combustion phasing retarded operation with cold and hot EGR was examined. Then, the potential of model-based and feed back control for HCCI combustion with change of the demand of IMEP was investigated. In the end, the limit of combustion-phasing retard for IMEP and PRR was explored. Results shows that to get high IMEP with acceptable PRR and low coefficient of variation of IMEP, crank angle of 50% heat release (CA50) should be controlled at constant phasing in the expansion stroke. CA50 can be controlled by changing the ratio of pre-mixture, hot EGR gas and cold EGR gas with throttles.
Journal Article

A Potentiality of Dedicated EGR in SI Engines Fueled by Natural Gas for Improving Thermal Efficiency and Reducing NOx Emission

2014-11-11
2014-32-0108
Recently, a potentiality of Dedicated EGR (D-EGR) concept SI engine has been studied. This concept engine had four cylinders and operated with exhaust gas supplied from the single cylinder to the intake manifold. Compared with conventional SI engines, it was able to increase thermal efficiency and decrease CO, HC, and NOx emission by the high D-EGR ratio 0.25. In this study, numerical analysis of a SI engine with D-EGR system with various D-EGR ratios was conducted for detailed understanding the potentiality of this concept in terms of thermal efficiency and NOx emission. #1 cylinder of assumed engine was used as D-EGR cylinder that equivalence ratio varied from 0.6 to 3.4. Entire exhaust gas from #1 cylinder was recirculated to the other cylinders. The other cylinders run with this exhaust gas and new premixed air and fuel with various equivalence ratios from 0.6-1.0.
Journal Article

A Computational Study of the Combined Effects of EGR and Boost Pressure on HCCI Autoignition

2012-10-23
2012-32-0076
This study computationally investigates the combined effects of EGR and boost pressure on HCCI autoignition using iso-octane, PRF50 and n-heptane. The computations were conducted using the single-zone model of CHEMKIN included in CHEMKIN-PRO with detailed chemical-kinetics mechanisms for iso-octane, PRF and n-heptane from Lawrence Livermore National Laboratory (LLNL). To better reproduce the state of EGR addition in real engine, the EGR composition is determined after several combustion cycles under the constant amount of fuel. All data points were acquired with a CA50 of 5°CA aTDC by adjusting initial temperature to remove the effect of combustion phasing, which can influence on HCCI autoignition from any effect of the EGR and boost pressure themselves. The results show that EGR increases the burn duration and reduces the maximum pressure-rise rate with lower peak of maximum heat-release rates for all fuels even for a boost pressure, which accelerates a HCCI autoignition propensity.
Journal Article

A Computational Study of the Effects of EGR and Intake-Pressure Boost on DME Autoignition Characteristics over Wide Ranges of Engine Speed

2014-04-01
2014-01-1461
This study has been computationally investigated how the DME autoignition reactivity is affected by EGR and intake-pressure boost over various engine speed. CHEMKIN-PRO was used as a solver and chemical-kinetics mechanism for DME was utilized from Curran's model. We examined first the influence of EGR addition on autoignition reactivity using contribution matrix. Investigations concentrate on the HCCI combustion of DME at wide ranges of engine speeds and intake-pressure boost with EGR rates and their effects on variations of autoignition timings, combustion durations in two-stage combustion process in-detail including reaction rates of dominant reactions involved in autoignition process. The results show that EGR addition increases the combustion duration by lowering reaction rates.
Technical Paper

An Investigation of Combustion Control Using EGR for Small and Light HCCI Engine Fuelled with DME

2007-07-23
2007-01-1876
The HCCI engine could offer low NOx, PM emissions and high efficiency. However the operation region of the HCCI combustion is limited because of the knocking at high load and the misfire at low load. Moreover the HCCI principle lacks direct combustion control and needs a system to control the combustion phasing with high accuracy. Today there exists various ways to control the HCCI combustion, such as Variable Valve Train, Variable Compression Ratio, Inlet Air Heating and Dual Fuels. However such variable mechanisms and Inlet Air Heating tend to be heavy and complex. Dual Fuels method needs two types of fuels and has a challenge in infrastructure. In this study, in order to develop a small and light HCCI engine, a simple HCCI combustion control system is proposed. DME (Di-methyl Ether) is used as the fuel to keep the structure small and light. In this system, the mixing ratio of three gases: stoichiometric pre-mixture, hot EGR gas and cold EGR gas is changed by only throttles.
Technical Paper

An Investigation of the Effect of Thermal Stratification on HCCI Combustion by using Rapid Compression Machine

2007-07-23
2007-01-1870
A significant drawback to HCCI engines is the knocking caused by rapid increases in pressure. Such knocking limits the capacity for high-load operation. To solve this problem, thermal stratification in the combustion chamber has been suggested as possible solution. Thermal stratification has the potential to reduce the maximum value of the rate of pressure increase combustion by affecting the local combustion start time and extending the duration of combustion. The purpose of this study was to experimentally obtain fundamental knowledge about the effect of thermal stratification on the HCCI combustion process. Experiments were conducted in a rapid compression machine (RCM) equipped with a quartz window to provide optical access to the combustion chamber. The machine was fueled with DME, n-Butane, n-Heptane and iso-Octane, all of which are currently being investigated as alternative fuels and have different low temperature characteristics.
Technical Paper

An Investigation of the Effects of Fuel Inhomogeneity on the Pressure Rise Rate in HCCI engine using Chemiluminescence Imaging

2010-09-28
2010-32-0097
Theoretically, homogeneous charge compression engines (HCCI) are able to grant a high thermal efficiency, as well as a low NOx and particulate emissions. This ability is mainly due to the combustion process, which, contrary to both Diesel and Gasoline engine, is homogeneous in time and space within the combustion chamber. But despite these advantages, the engine operating condition is limited by the narrow boundaries of misfire at low load and knocking at high load. For that matter, one of the numerous ways of overcoming knocking is to deliberately create fuel inhomogeneities within the combustion chamber, since it has proved to lengthen combustion duration and to drastically reduce maximum pressure rise rate (PRR). Nevertheless, though the global effects of fuel inhomogeneities on PRR have been studied, we lack information that explains this phenomenon.
Technical Paper

Effect of Nozzle Diameter and EGR Ratio on the Flame Temperature and Soot Formation for Various Fuels

2001-05-07
2001-01-1939
In this study, effects of nozzle hole diameter and EGR ratio on flame temperature (indication of NO formation) and KL value (indication of soot formation) were investigated. Combustion of a single diesel fuel spray in the cylinder of a rapid compression machine (RCM) was analyzed. Three nozzles with different hole diameter were used corresponding to present, near term and long term heavy duty diesel engine specifications. EGR was simulated through 2%vol. CO2 addition to the inlet air and by increase of in-cylinder surrounding gas temperature. Various types of fuels were used in this. The ignition and combustion processes of diesel fuel spray were observed by a high-speed direct photography and by indicated pressure diagrams. Flame temperature and KL factor were analyzed by a two-color method. With larger nozzle hole diameters there are larger high temperature areas. With smaller nozzle hole diameters there is more soot formed. Introduction of 2% vol.
Technical Paper

Investigation of Cycle-to-Cycle Variation of Turbulent Flow in a High-Tumble SI Engine

2017-10-08
2017-01-2210
The thermal efficiency of a spark-ignition (SI) engine must be improved to reduce both environmental load and fuel consumption. Although lean SI engine operation can strongly improve thermal efficiency relative to that of stoichiometric SI operation, the cycle-to-cycle variation (CCV) of combustion increases with the air dilution level. Combustion CCV is caused by CCVs of many factors, such as EGR, spark energy, air-fuel ratio, and in-cylinder flow structure related to engine speed. This study focuses on flow structures, especially the influence of a tumble structure on flow fluctuation intensity near ignition timing. We measured the flow field at the vertical center cross section of an optically accessible high-tumble flow engine using time-resolved particle image velocimetry. There are many factors considered to be sources of CCV, we analyzed three factors: the intake jet distribution, distribution of vortex core position and trajectory of the fluid particle near the spark plug.
Technical Paper

Effect of Heat Release Pattern of Flame during Propagation on Auto-Ignition Process of End-Gas

2016-04-05
2016-01-0701
Knock is a factor hindering enhancement of the thermal efficiency of spark ignition engines, and is an unsteady phenomenon that does not necessarily occur each cycle. In addition, the heat release history of the flame also fluctuates from cycle to cycle, and the auto-ignition process of the unburned mixture (end-gas), compressed by the global increase in pressure due to release of chemical energy, is affected by this fluctuation. Regarding auto-ignition of the end-gas, which can be the origin of knock, this study focused on the fluctuation of the flame heat release pattern, and used a zero-dimensional (0D) detailed chemical reaction calculation in an attempt to analyze and examine the consequence on the end-gas compression and auto-ignition process of changes in the i) start of combustion, ii) combustion duration and iii) center of heat release of the flame.
Technical Paper

An Investigation of the Potential of EGR stratification for Reducing Pressure Rise Rate in HCCI Combustion by using Rapid Compression Machine

2011-08-30
2011-01-1762
HCCI (Homogeneous Charge Compression Ignition) engine is able to achieve low NOx and particulate emissions as well as high efficiency. However, its operation range is limited by the knocking at high load, which is the consequence of excessively rapid pressure rises. It has been suggested that making thermal or fuel inhomogeneities can be used to solve this problem, since these inhomogeneities have proved to create different auto-ignition timing zones. It has also been suggested that EGR (Exhaust Gas Recirculation) has a potential to reduce pressure rise rate. But according to a past report, it was concluded that under the same fueling ratio and CA50 with different initial temperature and EGR ratio, the maximum PRR is almost constant. The purpose of this study is to investigate the fundamental effects of EGR. First, I considered EGR homogeneous charge case. In this case, the effects of EGR and its components like CO₂, H₂O or N₂ on HCCI combustion process is argued.
Technical Paper

An Investigation on DME HCCI Engine about Combustion Phase Control using EGR Stratification by Numerical Analysis

2012-10-23
2012-32-0077
This work has been investigated the potential of in-cylinder EGR stratification for reducing the pressure rise rate of DME HCCI engines, and the coupling of both thermal stratification and fuel stratification. The numerical analyses were done by using five-zone version of CHEMKIN-II kinetics rate code, and kinetic mechanics for DME. The effects of inert components were used for the presence of EGR in calculation. Three cases of EGR stratification were tested on both thermal stratification and fuel stratification at the fixed initial temperature, pressure and fueling rate at BDC. In order to explore the appropriate stratification of EGR, EGR width was employed from zero to thirty percent. Firstly, EGR homogeneity case which means EGR width zero was examined. Secondly, EGR is located densely in hotter zone for combining with thermal stratification or in richer zone for a combination with fuel stratification. Lastly, the case was judged inversely with the second case.
Technical Paper

A Study of High Combustion Efficiency and Low CO Emission in a Natural Gas HCCI Engine

2004-06-08
2004-01-1974
The operating range is restricted by knocking and misfiring in a homogeneous charge compression ignition (HCCI) engine. In an HCCI engine, the autoignition does not always mean the high combustion efficiency because the operating range to achieve high combustion efficiency is very narrowly restricted by knocking and high THC, CO emissions. In this study, we have investigated the operating conditions to achieve high combustion efficiency and low CO emission in a four-stroke HCCI engine using experimental analysis and elementary reactions calculation. It is shown that the combustion efficiency reaches higher than 90%, and the CO emission can be reduced considerably when the in-cylinder maximum gas temperature is over 1600K.
Technical Paper

Transient NOx Characteristics of Freight Vehicles with EGR System in Real Traffic Conditions

2005-04-11
2005-01-1619
In order to clarify the reason why NOx emissions factor becomes higher at vehicle acceleration at intersections etc, two freight vehicles, that have EGR system for the reduction of NOx, were tested by an on-board NOx measurement system. Higher NOx emissions factor was observed in operations in lower-gear operation for each vehicle. Since the engine speed change was higher in the operation of lower gears, NOx emissions characteristics were analyzed in view of engine torque, NOx mass emissions and EGR rate, considering engine speed change. It was found that lower-gear operations made the engine speed change higher and the EGR rate lower. This seems to be one of the factors to engender the intensive NOx pollution at roadsides.
Technical Paper

Basic Research on the Suitable Fuel for HCCI Engine From the Viewpoint of Chemical Reaction

2005-04-11
2005-01-0149
In this study, attention was paid to the method of mixing fuel to solve one of problems of the HCCI engine, which is the avoidance of knocking. The objectives of the work reported in this paper were to research the characteristics of HCCI combustion of the Methane/DME/air pre-mixture in the experiment and to check the oxidation reaction in two cases: when DME was used as an ignition accelerator for the Methane/air pre-picture, and when Hydrogen was used as ignition accelerator. Furthermore, from these results reference was made about basic specifications required fuel for an HCCI engine.
Technical Paper

An Investigation on the Auto-Ignition of Fuel-Air Mixture Induced by Release of Oil-Fuel Droplets from Cylinder-Liner Using Multi-Zone Model

2014-11-11
2014-32-0094
This study investigated effects of gas inhomogeneity induced by droplets of fuels and oils on the auto ignition timing and temperature in the direct-injection spark ignition (DISI) engine by means of detailed numerical calculation using multi zone model. Recent researchers pointed out that droplets are made of fuels and oils which mix on the cylinder liner and released from the cylinder liner [1]. During the compression stroke released droplets reach the auto ignition temperature before flame propagation induced by spark ignition. It is called Pre-ignition. In combustion chamber, there is inhomogeneity caused by temperature and mixture distribution. In this study, the effects of gas inhomogeneity produced by droplet on the auto ignition timing and temperature have been investigated using Multi-Zone model of CHEMKIN-PRO by changing initial temperature and initial equivalence ratio. Especially, the volume of first ignition zone is focused on.
Technical Paper

Model-Based Combustion Control of a HCCI Engine using External EGR and the Exhaust Rebreathed

2014-11-11
2014-32-0079
To approach realization of Homogeneous Charge Compression Ignition (HCCI) combustion without external combustion ignition trigger, it is necessary to construct HCCI engine control system. In this study, HCCI research engine equipped with the EGR passage for external EGR and the two-stage exhaust cam for exhaust rebreathed. This system can control the mixing ratio of four gases (air, fuel, rebreathed EGR gas, external EGR gas) of in-cylinder by operating four throttles and fuel injection duration while maintaining acceptable pressure rise rate (PRR) and cycle-to-cycle variation of Indicated Mean Effective Pressure (IMEP), closed-loop control system designed by applying feedback variables (equivalence ratio, combustion-phasing, IMEP) for feedback control. Those control inputs (four throttles and fuel injection) has correlation mutually, control inputs cause interference, response become low and hunching occurs.
Technical Paper

An Investigation of the Effects of Fuel Concentration Inhomogeneity on HCCI Combustion -Fuel Concentration of Pre-Mixture Using LIF measurement-

2015-09-01
2015-01-1788
HCCI (Homogeneous Charge Compression Ignition) engine has a problem which causes knocking when the maximum PRR (Pressure Rise Rate) reaches a certain level because it takes the form of combustion of simultaneous multi-point ignition by compression of the air-fuel pre-mixture. This study focused on stratified charge of fuel in combustion chamber. This method disperses the timing of local ignition. The distribution of fuel concentration is measured by using LIF (Laser Induced Fluorescence). As a result, the maximum PRR is reduced by stratified charge of fuel. In addition, it is confirmed that the dispersion of combustion timing depends on the dispersion of fuel concentration.
Technical Paper

An Investigation into Cycle-to-Cycle Variations of IMEP using External EGR and Rebreathed EGR in an HCCI Engine, Based on Experimental and Single-Zone Modeling

2015-09-01
2015-01-1805
The characteristics of cycle-to-cycle variations of indicated mean effective pressure (IMEP) with combustion-phasing retard have been investigated experimentally and computationally in an homogeneous charge compression ignition (HCCI) engine using dimethyl ether (DME). The experiments were conducted in a single-cylinder HCCI research engine equipped with an exhaust gas recirculation (EGR) passage for external EGR and a two-stage exhaust cam for rebreathed EGR. To understand the chemical effects of rebreathed EGR, which is assumed to contribute to the autoignition enhancement, the computations were performed with a single-zone model of CHEMKIN using a chemical-kinetic mechanism developed by combining DME mechanism and NOx submechanism.
Technical Paper

Analysis for Influence of Inhomogeneity of Air-Fuel Mixture to Super-Knock Caused by Pre-ignition in Supercharged Direct-Injected SI Engine Based on Numerical Calculation

2015-09-01
2015-01-1866
Nowadays, highly super charging is required corresponded to downsizing concept for improving thermal efficiency in direct-injected spark ignition (DISI) engine. However, highly super charging increases the possibility of super-knock caused by pre-ignition. Recently, in many studies, the reason of pre-ignition has been investigated but the reason why pre-ignition leads such strong knocking called super-knock has not been investigated. In DISI engine, it is estimated that there is more inhomogeneity of equivalence ratio and temperature of air-fuel mixture than it in port injection SI engine. In this study, factors which decide self-ignition timing was reviewed and the influence of inhomogeneity of air-fuel mixture to super-knock was investigated based on numerical calculation.
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