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Journal Article

Radio Frequency Diesel Particulate Filter Soot and Ash Level Sensors: Enabling Adaptive Controls for Heavy-Duty Diesel Applications

2014-09-30
2014-01-2349
Diesel Particulate Filters (DPF) are a key component in many on- and off-road aftertreatment systems to meet increasingly stringent particle emissions limits. Efficient thermal management and regeneration control is critical for reliable and cost-effective operation of the combined engine and aftertreatment system. Conventional DPF control systems predominantly rely on a combination of filter pressure drop measurements and predictive models to indirectly estimate the soot loading state of the filter. Over time, the build-up of incombustible ash, primarily derived from metal-containing lubricant additives, accumulates in the filter to levels far exceeding the DPF's soot storage limit. The combined effects of soot and ash build-up dynamically impact the filter's pressure drop response, service life, and fuel consumption, and must be accurately accounted for in order to optimize engine and aftertreatment system performance.
Journal Article

Experimental Investigation of Heat Transfer Rate and Pressure Drop through Angled Compact Heat Exchangers Relative to the Incoming Airflow

2014-09-30
2014-01-2337
This paper presents pressure drops and heat transfer rates for compact heat exchangers, where the heat exchangers are angled 90°, 60°, 30° and 10° relative to the incoming airflow. The investigation is based on three heat exchangers with thicknesses of 19mm and 52mm. Each heat exchanger was mounted in a duct, where it was tested for thermal and isothermal conditions. The inlet temperature of the coolant was defined to two temperatures; ambient temperature and 90°C. For the ambient cases the coolant had the same temperature as the surrounding air, these tests were performed for five airflow rates. When the coolant had a temperature of 90°C a combination of five coolant flow rates and five airflow rates were tested. The test set-up was defined as having a constant cross-section area for 90°, 60° and 30° angles, resulting in a larger core area and a lower airspeed through the core, for a more inclined heat exchanger.
Journal Article

Comparative Studies between CFD and Wind Tunnel Measurements of Cooling Performance and External Aerodynamics for a Heavy Truck

2014-09-30
2014-01-2443
Nowadays, much focus for vehicle manufacturers is directed towards improving the energy efficiency of their products. The aerodynamic drag constitutes one major part of the total driving resistance for a vehicle travelling at higher speeds. In fact, above approximately 80km/h the aerodynamic drag is the dominating resistance acting on a truck. Hence the importance of reducing this resistance is apparent. Cooling drag is one part of the total aerodynamic drag, which arises from air flowing through the heat exchangers, and the irregular under-hood area. When using Computational Fluid Dynamics (CFD) in the development process it is of great importance to ensure that the methods used are accurately capturing the physics of the flow. This paper deals with comparative studies between CFD and wind-tunnel tests. In this paper, two comparative studies are presented.
Journal Article

Modeling Air-Spring Suspension System of the Truck Driver Seat

2014-04-01
2014-01-0846
The suspension system of a heavy truck's driver seat plays an important role to reduce the vibrations transmitted to the seat occupant from the cab floor. Air-spring is widely used in the seat suspension system, for the reason that its spring rate is variable and it can make the seat suspension system keep constant ‘tuned’ frequency compared to the conventional coil spring. In this paper, vibration differential equation of air-spring system with auxiliary volume is derived, according to the theory of thermodynamic, hydrodynamics. The deformation-load static characteristic curves of air-spring is obtained, by using a numerical solution method. Then, the ADAMS model of the heavy truck's driver seat suspension system is built up, based on the structure of the seat and parameters of the air-spring and the shock-absorber. At last, the model is validated by comparing the simulation results and the test results, considering the seat acceleration PSD and RMS value.
Journal Article

Improvement of Fuel Consumption of Neat Biofuel Diesel Engine with Reduced Injection Driving Torque

2013-09-24
2013-01-2475
In recent years, trans-esterified vegetable oils have been widely applied to diesel engine in order to suppress greenhouse gas emissions. However, “neat” vegetable oils are expected to be directly used to resolve some difficulties faced in their use, such high viscosity and slightly high fuel consumption. In this study neat linseed oil has been investigated as a neat vegetable oil. It was found to show higher fuel consumption than diesel fuel, however at the same time it showed lower indicated fuel consumption than diesel fuel. These results suggest some increase in engine friction loss in a neat biofuel diesel engine. Studies have been extensively investigated the difference in friction loss and a newly developed “improved deceleration method” has been applied.
Journal Article

Fuel Cell Auxiliary Power Units for Heavy Duty Truck Anti-Idling

2013-09-24
2013-01-2470
The DESTA project, funded by the European Commission under the FCH JU program, is a collaborative effort of AVL List GmbH, Eberspächer Climate Control Systems, Topsoe Fuel Cell (TOFC), Volvo and Forschungszentrum Jülich to bring fuel cell based auxiliary power units (APU) for heavy duty truck idling elimination closer to the market. Within this project Solid Oxide Fuel Cell (SOFC) technology is used, which enables the use of conventional diesel fuel. During the project the technology is significantly optimized and around 10 APU systems are thoroughly tested. In 2014 a vehicle demonstration on board of a US type Volvo class 8 truck will be performed.
Journal Article

Validation and Design of Heavy Vehicle Cooling System with Waste Heat Recovery Condenser

2014-09-30
2014-01-2339
Fuel efficiency for tractor/trailer combinations continues to be a key area of focus for manufacturers and suppliers in the commercial vehicle industry. Improved fuel economy of vehicles in transit can be achieved through reductions in aerodynamic drag, tire rolling resistance, and driveline losses. Fuel economy can also be increased by improving the efficiency of the thermal to mechanical energy conversion of the engine. One specific approach to improving the thermal efficiency of the engine is to implement a waste heat recovery (WHR) system that captures engine exhaust heat and converts this heat into useful mechanical power through use of a power fluid turbine expander. Several heat exchangers are required for this Rankine-based WHR system to collect and reject the waste heat before and after the turbine expander. The WHR condenser, which is the heat rejection component of this system, can be an additional part of the front-end cooling module.
Journal Article

Development of Dual Fuel (Diesel-CNG) Engine for SUV Application in India

2015-01-14
2015-26-0058
Towards the effort of reducing pollutant emissions, especially soot and nitrogen oxides, from direct injection Diesel engines, engineers have proposed various solutions, one of which is the use of a gaseous fuel as a partial supplement for liquid Diesel fuel. These engines are known as dual fuel combustion engines. A dual fuel (Diesel-CNG) engine is a base diesel engine fitted with a dual fuel conversion kit to enable use of clean burning alternative fuel like compressed natural gas. In this engine diesel and natural gas are burned simultaneously. Natural gas is fed into the cylinder along with intake air; the amount of diesel injection is reduced accordingly. Dual fuel engines have number of potential advantages like fuel flexibility, higher compression ratio, and better efficiency and less modifications on existing diesel engines. It is an ecological friendly technology due to lower PM and smoke emissions and retains the efficiency of diesel combustion.
Technical Paper

Experimentation and Comparison of Engine Performance, NOx Reduction and Nano Particle Emission of Diesel, Algae, Karanja and Jatropha Oil Methyl Ester Biodiesel with CeO2 Fuel Additive in a Military Heavy Duty 582 kW CIDI Diesel Engine

2021-09-21
2021-01-1209
Global warming due to exhaust emissions, rapid depletion of crude oil, and strict carbon control legislation has forced researchers to search biofuels as substitute for petroleum diesel fuels. Biodiesel is a renewable and oxygenated fuel. It is free from sulfur, non-toxic and a biodegradable. The different non-edible vegetable oils such as Algae, Karanja and Jatropha could be used to produce biodiesel. Biodiesel is a green fuel with an exception that it emits 15-20% more NOx as compared to diesel fuel. The emissions of nanoparticles are more hazardous to human health. The nanoparticles emission of biodiesel must be measured according to the new strict regulations. The engine performance and the lower emission characteristics, except for NOx emission, for Algae, Karanja and Jatropha oil biodiesels are similar to those of diesel fuel.
Technical Paper

Performance Analysis and In-Cylinder Visualization of Conventional Diesel and Isobaric Combustion in an Optical Diesel Engine

2021-09-05
2021-24-0040
Compared to conventional diesel combustion (CDC), isobaric combustion can achieve a similar or higher indicated efficiency, lower heat transfer losses, reduced nitrogen oxides (NOx) emissions; however, with a penalty of soot emissions. While the engine performance and exhaust emissions of isobaric combustion are well known, the overall flame development, in particular, the flow-field details within the flames are unclear. In this study, the performance analysis of CDC and two isobaric combustion cases was conducted, followed by high-speed imaging of Mie-scattering and soot luminosity in an optically accessible, single-cylinder heavy-duty diesel engine. From the soot luminosity imaging, qualitative flow-fields were obtained using flame image velocimetry (FIV). The peak motoring pressure (PMP) and peak cylinder pressure (PCP) of CDC are kept fixed at 50 and 70 bar, respectively.
Technical Paper

Development of Dual Fuel (Diesel + CNG) Engine for Off-Road Application

2021-09-22
2021-26-0119
The evolution of engine technology has so far seen the most beneficial side of progress in the fields of transportation, agriculture, and mobility. With the advent of innovation, there is also an impact on our environment that needs to be balanced. This is where fuels like CNG, LPG, LNG, etc. outperform conventional fossil fuels in terms of pollution & operational cost. This paper enlightens on the use of innovative dual-fuel technology where diesel & CNG fuels are used for combustion simultaneously inside the combustion chamber. Dual fuel system adaptation for farm application ensures self-reliance of the farmer where he can generate Bio-CNG to use the renewable fuel for farming making him less dependent on conventional fossil fuel thus promoting a green economy. The dual-fuel system is adapted to the existing in-use diesel engine with minimum modifications. This makes it feasible to retrofit a CNG fuel system on an existing diesel engine to operate it on dual fuel mode.
Technical Paper

EGR Strategies Pertaining to High Pressure and Low Pressure EGR in Heavy Duty CNG Engine to Optimize Exhaust Temperature and NOx Emissions

2021-09-22
2021-26-0114
CNG has proven to be a concrete alternative to gasoline and diesel fuel for sustained mobility. Due to stringent emission norms and sanctions being imposed on diesel fuel vehicles, OEMs have shifted their attention towards natural gas as an efficient and green fuel. Newly implemented BS VI emission norms in India have stressed on the reduction of Nitrogen Oxides (NOx) from the exhaust by almost 85% as compared to BS IV emission norms. Also, Indian Automotive market is fuel economy cautious. This challenges to focus on improving fuel economy but without increase in NOx emissions. Exhaust Gas Recirculation (EGR) has the potential to reduce the NOx emissions by decreasing the in-cylinder temperature. The objective of the paper is to model a CNG TCIC engine using 1D simulation in order to optimize the NOx emissions and maintain exhaust temperatures under failsafe limits.
Technical Paper

Development of an all Speed Governed Diesel-CNG Dual Fuel Engine for Farm Applications

2021-09-22
2021-26-0101
This paper discusses the development of an all speed governed diesel-natural gas dual fuel engine for agricultural farm tractor. A 45 hp, 2.9 liters diesel-natural gas dual fuel engine with a novel closed loop secondary fuel injection system was developed. A frugal approach without any modification of the base mechanical diesel fuel injection system was followed. This approach helped to minimize the cost impact, while meeting performance and emissions at par with neat diesel operation. Additional cost on gas injection system is redeemed by cost savings on diesel fuel. The dual fuel technology developed by Mahindra & Mahindra Ltd., substitutes on an average approximately 40% of diesel with compressed natural gas, meeting the TREM III A emission norms for dual fuel while meeting all application requirements. The governing performance of the tractor was found to be superior than base diesel tractor.
Technical Paper

Investigations of Emission Reduction Potential of Diesel-Methanol Blends in a Heavy-Duty Genset Engine

2021-09-22
2021-26-0104
One of the most promising fuel alternatives for Diesel is Methanol. The fuel is regarded advantageous owing to the easy availability of raw materials for its production, its low cost and high Oxygen content that has potential to reduce emissions of smoke, CO and PM. Methanol as a fuel blend with Diesel is non-viable as they are not readily miscible with each other. This paper expounds the engine performance and emission evaluation of blending Methanol with Diesel by using two methods that aid in overcoming phase separation. The experiments were performed in two stages. In the first stage, investigation of phase stabilization of Methanol in Diesel with suitable additive concentration was performed. This was performed to determine the optimum additive and its concentration for a Methanol share of up to 25% in Diesel-Methanol blends for a stabilization period of 30 days.
Technical Paper

Development of Thermal Detection Device for Automotive Vehicles to Monitor Human Body Heat

2021-09-22
2021-26-0232
According to research studies, epidemics such as SARS, COVID-19 spread have caused huge negative impacts on population, health and the economy around the globe. The outbreak places a huge burden on international health systems that were already straining to address AIDS, tuberculosis, malaria, and a host of other conditions. Research has proven that incase infected person is not traced timely then the spread of infection in society will take the shape of large-scale community transmission. Most of the infections spread because they got unnoticed by the infected person. One part of the access checker scans is a person’s body temperature by measuring infrared radiation emitted by their skin. Fever screening by infrared thermal imaging has become more widespread following the SARS infection, and particularly during the pandemic H1N1 and COVID-19 outbreak. Skin temperature is measured without contact by monitoring the emitted infrared radiation.
Technical Paper

A Novel Thermal Management Simulation Model Analysis for The Fuel Cell Electric Truck Systems

2021-09-22
2021-26-0226
The increase in the global warming potential and increase in the pollution rate; people tend to adopt an alternative for the internal combustion engine vehicles. And the alternative leans toward electric vehicle technology. The pure electric vehicle technology also has the limitations of lesser energy storing capacity and higher charging time; needs further improvement. The advancements are Fuel Cell Electric Vehicles (FCEV) helps the vehicles to have a higher range and lesser filling time. The efficient thermal management system in FCEV leads higher energy utilization and increased vehicle range. This paper deals with the significance of thermal management energy consumption on the range and effective working of the FCEV System.
Technical Paper

Comparison and Evaluation of Performance, Combustion and Particle Emissions of Diesel and Gasoline in a Military Heavy Duty 720 kW CIDI Engine Applying EGR

2020-09-15
2020-01-2057
Investigating the impact of Gasoline fuel on diesel engine performance and emission is very important for military heavy- duty combat vehicles. Gasoline has great potential as alternative fuel due to rapid depletion of petroleum reserves and stringent emission legislations, under multi fuel strategy program for military heavy- duty combat vehicle. There is a known torque, horsepower and fuel economy penalty associated with the operation of a diesel engine with Gasoline fuel. On the other hand, experimental studies have suggested that Gasoline fuel has the potential for lowering exhaust emissions, especially NOx, CO, CO2, HC and particulate matter as compared to diesel fuel. Recent emission legislations also restrict the total number of nano particles emitted in addition to particulate matter, which has adverse health impact.
Technical Paper

Toward Predictive Combustion Modeling of CNG SI Engines in 1D Simulation Tools

2020-09-15
2020-01-2079
In the recent years, the interest in heavy-duty engines fueled with Compressed Natural Gas (CNG) is increasing due to the necessity to comply with the stringent CO2 limitation imposed by national and international regulations. Indeed, the reduced number of carbon atoms of the NG molecule allows to reduce the CO2 emissions compared to a conventional fuel. The possibility to produce synthetic methane from renewable energy sources, or bio-methane from agricultural biomass and/or animal waste, contributes to support the switch from conventional fuel to CNG. To drive the engine development and reduce the time-to-market, the employment of numerical analysis is mandatory. This requires a continuous improvement of the simulation models toward real predictive analyses able to reduce the experimental R&D efforts. In this framework, 1D numerical codes are fundamental tools for system design, energy management optimization, and so on.
Technical Paper

Exhaust Emissions from a City Bus Fuelled by Oxygenated Diesel Fuel

2020-09-15
2020-01-2095
The benefits associated with the use of oxygen-containing diesel fuels in passenger cars are quite well described in the literature. This work describes the results of an 18-meter EEV city bus fueled with diesel fuel with the addition of 10% v/v of triethylene glycol dimethyl ether. This compound was chosen because it was effective in reducing exhaust emissions from light duty diesel vehicles. Emission tests (CO, HC, NOx and PM) of the city bus were performed over SORT (Standardized On-Road Tests) cycles using portable exhaust gas analyzers - PEMS. Significant differences in the emission of exhaust components were observed in individual SORT cycles. The level of road emissions reduced as the traffic smoothness increased, i.e. from the SORT 1 to SORT 3 cycle. The largest reduction in bus emissions associated with the use of the oxygenated additive (triethylene glycol dimethyl ether) applies to carbon monoxide and ranges from 50% for the SORT 3 cycle up to 90% for the SORT 1.
Technical Paper

High Voltage Battery (HVB) Durability Enhancement in Electric Mobility through 1D CAE

2020-08-18
2020-28-0013
The public transport in India is gradually shifting towards electric mobility. Long range in electric mobility can be served with High Voltage Battery (HVB), but HVB can sustain for its designed life if it’s maintained within a specific operating temperature range. Appropriate battery thermal management through Battery Cooling System (BCS) is critical for vehicle range and battery durability This work focus on two aspects, BCS sizing and its coolant flow optimization in Electric bus. BCS modelling was done in 1D CAE software. The objective is to develop a model of BCS in virtual environment to replicate the physical testing. Electric bus contain numerous battery packs and a complex piping in its cooling system. BCS sizing simulation was performed to keep the battery packs in operating temperature range.
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