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The paper compares two different design concepts for a range extender engine rated at 30 kW at 4500 rpm. The first project is a conventional 4-Stroke SI engine, 2-cylinder, 2-valve, equipped with port fuel injection. The second is a new type of 2-Stroke loop scavenged SI engine, featuring a direct gasoline injection and a patented rotary valve for enhancing the induction and scavenging processes. Both power units have been virtually designed with the help of CFD simulation. Moreover, for the 2-Stroke engine, a prototype has been also built and tested at the dynamometer bench, allowing the authors to make a reliable theoretical comparison with the well assessed 4-Stroke unit.

The paper reports an activity aiming at characterizing cycle-to-cycle variability (CCV) of the spark-ignition (SI) process in a high performance engine. The numerical simulation of spark-ignition and of early flame kernel evolution are major challenges, mainly due to the time scales of the spark discharge process and to the reduced spatial scales of flame kernel. Typical mesh resolutions are insufficient to resolve the process and a dedicated treatment has to be provided at a subgrid level if the ignition process is to be properly modelled. The focus of this work is on the recent ISSIM-LES (Imposed Stretch Spark-Ignition Model) ignition model, which is based on an extension of the flame surface density (FSD) transport equation for a dedicated flame kernel treatment at subgrid scales. The FSD equation is solved immediately after spark discharge.

Engine knock is emerging as the main limiting factor for modern spark-ignition (SI) engines, facing increasing thermal loads and seeking demanding efficiency targets. To fulfill these requirements, the engine operating point must be moved as close as possible to the onset of abnormal combustion events. The turbulent regime characterizing in-cylinder flows and SI combustion leads to serious fluctuations between consecutive engine cycles. This forces the engine designer to further distance the target condition from its theoretical optimum, in order to prevent abnormal combustion to severely damage the engine components just because of few individual heavy-knocking cycles. A RANS-based model is presented in this study, which is able to predict not only the ensemble average knock occurrence but also a knock probability. This improves the knock tendency characterization, since the mean knock onset alone is a poorly meaningful indication in a stochastic event such as engine knock.

The paper reports the application of a look-up table approach within a LES combustion modelling framework for the prediction of knock limit in a highly downsized turbocharged DISI engine. During experimental investigations at the engine test bed, high cycle-to-cycle variability was detected even for relatively stable peak power / full load operations of the engine, where knock onset severely limited the overall engine performance. In order to overcome the excessive computational cost of a direct chemical solution within a LES framework, the use of look-up tables for auto-ignition modelling perfectly fits with the strict mesh requirements of a LES simulation, with an acceptable approximation of the actual chemical kinetics. The model here presented is a totally stand-alone tool for autoignition analysis integrated with look-up table reading from detailed chemical kinetic schemes for gasoline.

This paper reports on the analysis of flame kinematics and cycle variation in port fuel injection (PFI) spark ignition (SI) engine. The engine was equipped with a four-valve head and with an external boost device. Different operating conditions were considered. Cycle-resolved digital imaging was used to investigate flame motion and the effects of an abnormal combustion due to the firing of fuel deposition near the intake valves and on the piston surface. Various algorithms are applied to the acquired images. Coefficients of Proper Orthogonal Decomposition (POD) were computed and used for a statistical analysis of cycle variability. The advantage is that the analysis can be run on a small number of scalar coefficients rather than on the full data set of pixel valued luminosity.

The aim of this paper is the experimental investigation of the effect of direct fuel injection on the combustion process and pollutant formation in a spark ignition (SI) two-wheel engine. The engine is a 250cc single cylinder, four-stroke spark-ignition firstly equipped with a four-valve PFI head and then with GDI one operating with European commercial gasoline and Bio-ethanol. It is equipped with a wide sapphire window in the bottom of the chamber and quartz cylinder. In the combustion chamber, optical techniques based on 2D-digital imaging were used to follow the injection and flame propagation and spectroscopic measurements were carried out in order to evaluate the main radical species. Radical species such as OH and CH were detected and used to follow the chemical phenomena related to the fuel quality. Measurements were carried out at different engine speeds and combustion strategies based on different injection pressures.

In the last years, even more attention was paid to the alternative fuels which can allow both reducing the fuel consumption and the pollutant emissions. Among gaseous fuels, methane is considered one of the most interesting in terms of engine application. It represents an immediate advantage over other hydrocarbon fuels leading to lower CO₂ emissions; if compared to gasoline, CH₄ has wider flammable limits and better anti-knock properties, but lower flame speed. The addition of H₂ to CH₄ can improve the already good qualities of methane and compensate its weak points. In this paper a comparison was carried out between CH₄ and different CH₄/H₂ mixtures. The measurements were carried out in an optically accessible small single-cylinder, Port Fuel Injection spark ignition (PFI SI), four-stroke engine. It was equipped with the cylinder head of a commercial 250 cc motorcycle engine representative of the most popular two-wheel vehicles in Europe.

This paper is focused on the development and application of a CFD methodology that can be applied to predict the fuel-air mixing process in stratified charge, sparkignition engines. The Eulerian-Lagrangian approach was used to model the spray evolution together with a liquid film model that properly takes into account its effects on the fuel-air mixing process into account. However, numerical simulation of stratified combustion in SI engines is a very challenging task for CFD modeling, due to the complex interaction of different physical phenomena involving turbulent, reacting and multiphase flows evolving inside a moving geometry. Hence, for a proper assessment of the different sub-models involved a detailed set of experimental optical data is required. To this end, a large experimental database was built by the authors.

The present paper deals with a comprehensive analysis of the knocking phenomenon through experiments and numerical simulations. Conventional and non-conventional measurements are performed on a 4-stroke, 4-cylinder, turbocharged GDI engine. The engine exhibits optical accesses to the combustion chamber. Imaging in the UV-visible range is carried out by means of a high spatial and temporal resolution camera through an endoscopic system and a transparent window in the piston head. This last is modified to allow the view of the whole combustion chamber almost until the cylinder walls, to include the so-called eng-gas zones. Optical data are correlated to in-cylinder pressure-based indicated analyses in a cycle resolved approach.

Data decomposition techniques have become a standard approach for the analysis of 2D imaging data originating from optically accessible internal combustion engines. In particular, the method of Proper Orthogonal Decomposition (POD) has proven to be a valuable tool for the evaluation of cycle-to-cycle variability based on luminous combustion imaging and particle image velocimetry (PIV) measurements. POD basically permits to characterize the dominant structures of the process under consideration. Recently, an alternative procedure based on Independent Component Analysis (ICA) has been introduced in the engine field. Unlike POD, the method of ICA identifies the patterns corresponding to physical processes that are statistically independent. In this work, a Group-ICA approach is applied to 2D cycle-resolved images of the luminosity emitted by the combustion process. The analysis is meant to characterize cyclic variability of a port fuel injection spark ignition (PFI SI) engine.

Gasoline direct injection (GDI) allows knock tendency reduction in spark-ignition engines mainly due to the cooling effect of the in-cylinder fuel evaporation. However, the charge formation and thus the injection timing and strategies deeply affect the flame propagation and consequently the knock occurrence probability and intensity. In particular, split injection allows a reduction of knock intensity by inducing different AFR gradient and turbulent energy distribution. Present work investigates the tendency to knock of a GDI engine at 1500 rpm full load under different injection strategies, single and double injections, obtained delivering the same amount of gasoline in two equal parts, the first during intake, the second during compression stroke. In these conditions, conventional and non-conventional measurements are performed on a 4-stroke, 4-cylinder, turbocharged GDI engine endowed of optical accesses to the combustion chamber.

Nowadays, the regulation regards only the particles larger than 23 nm. The attention is shifting towards the sub-23 nm particles because of their large presence at the exhaust of the modern engines and their negative impact on human health. The main challenge of the regulation of these particles is the definition of a proper procedure for their measure. The nature of the sub-23 nm particles is not well understood, and their measure is strongly affected by the sampling conditions leading to not reliable measure. The aim of this paper is to provide information on the emissions of sub-23 nm particles from GDI vehicles/engines. At the same time, the presence of volatiles, which mainly contribute to the formation of sub-23 nm particles, was evaluated and the effect of sampling conditions was investigated. The analysis was performed on a 1.8L GDI powered vehicle, widely used both in North America and Europe, and a 4-cylinder GDI engine, whose features are similar to those of the vehicle.

The use of lean or ultra-lean ratios is an efficient and proven strategy to reduce fuel consumption and pollutant emissions. However, the lower fuel concentration in the cylinder hinders the mixture ignition, requiring greater energy to start the combustion. The prechamber is an efficient method to provide high energy favoring the ignition process. It presents the potential to reduce the emission levels and the fuel consumption, operating with lean burn mixtures and expressive combustion stability. In this paper the analysis of the combustion process of SI engines equipped with an innovative architecture and operating in different injection modes was described. In particular, the effect of the prechamber ignition on the engine stability and the efficiency was investigated in stoichiometric and lean-burn operation conditions. The activity was carried out in two parts.

Pollutant emission of vehicle cars is nowadays a fundamental aspect to take into account. In the last decays, the company have been forced to study new solutions, such as alternative fuel and learn burn mixture strategy, to reduce the vehicle’s pollutants below the limits imposed by emission regulations. Pre-chamber ignition system presents potential reductions in emission levels and fuel consumption, operating with lean burn mixtures and alternative fuels. As alternative fuels, methane is considered one of the most interesting. It has wider flammable limits and better anti-knock properties than gasoline. Moreover, it is characterized by lower CO2 emissions. The aim of this work is to study the evolution of the plasma jets in a different in-cylinder conditions. The activity was carried out in a research optical small spark ignition engine equipped alternatively with standard ignition system and per-chamber.

Within the context of environmental impact reduction for small size spark ignition (SI) engines, especially green-house gas emissions, this study looked at laminar flame speed as an optimization parameter for hydrogen-methane fueled micro-generators. To this aim, SI engine operation was modeled in a 0D/1D simulation framework, so as to identify the best choice of methane-hydrogen ratios in different conditions. Starting from experimental data recorded on a small size engine, an optimization method was implemented for achieving the proposed goal. One of the main conclusions is that high concentrations of hydrogen and resulting fast burn rates are beneficial at high engine speed settings, while the opposite is true at low engine speed. Hydrogen addition was also considered as an additional control margin during lean operation, given that stable combustion can be achieved even with very low equivalence ratios.

In the framework of an increasing demand for a more sustainable mobility, where the fuel consumption reduction is a key driver for the development of innovative internal combustion engines, Turbulent Jet Ignition (TJI) represents one of the most promising solutions to improve the thermal efficiency. However, details concerning turbulent jet assisted combustion are still to be fully captured, and therefore the design and the calibration of efficient TJI systems require the support of reliable simulation tools that can provide additional information not accessible through experiments. To this aim, an experimental investigation combined with a 3D-CFD study was performed to analyze the TJI combustion characteristics in a single-cylinder spark-ignition (SI) engine. Firstly, the model was validated against experiments considering stoichiometric mixture at 3000 rpm, wide open throttle operating conditions.

In the last few years, concern about the environmental impact of vehicles has increased, considering the growth of the dangerous effects on health of noxious exhaust emissions. For this reason, car manufacturers are moving towards more efficient combustion systems for Spark Ignition (SI) engines, aiming to comply with the increasingly stringent regulation imposed by EU and other legislators. Engine operation with very lean air/fuel ratios has demonstrated to be a viable solution to this problem. Stable ultra-lean combustion can be obtained with a Pre-Chamber (PC) ignition system, installed in place of the conventional spark plug. The efficiency of this configuration in terms of performance and emissions is due to its combustion process, that starts in the PC and propagates in the main chamber in the form of multiple hot turbulent jets.

The small engine for two-wheel vehicles has generally high possibility to be optimized at low speeds and high loads. In these conditions fuel consumption and pollutants emission should be reduced maintaining the performance levels. This optimization can be realized only improving the basic knowledge of the thermo-fluid dynamic phenomena occurring during the combustion process. It is known that, during the fuel injection phase in PFI SI engines, thin films of liquid fuel can form on the valves surface and on the cylinder walls. Successively the fuel films interact with the intake manifold and the combustion chamber gas flow. During the normal combustion process, it is possible to achieve gas temperature and mixture strength conditions that lead to fuel film ignition. This phenomenon can create diffusion-controlled flames that can persist well after the normal combustion event. These flames induce the emission of soot and unburned hydrocarbons.

The match between the increasing performance demands and stringent requirements of emissions and fuel consumption reduction needs a strong evolution in the 2-wheel vehicle technology. In particular many steps forward should be taken for the optimization of modern small motorcycle and scooter at low engine speeds and low temperature start. To this aim, the detailed understandings of thermal and fluid-dynamic phenomena that occur in the combustion chamber are fundamental. In this work, experimental activities were realized in the combustion chamber of a single-cylinder 4-stroke optical engine. The engine was equipped with a four-valve head of a commercial scooter engine. High spatial resolution imaging was used to follow the flame kernel growth and flame front propagation. Moreover, the effects of an abnormal combustion due to firing of fuel deposition near the intake valves and on the piston surface were investigated.

Nowadays an elevated number of two, three and four wheels vehicles circulating in the world-wide urban areas is equipped with Port Fuel Injection Spark Ignition (PFI SI) engines. Their technological level is high, but a further optimization is still possible, especially at low engine speed and high load. To this purpose, the scientific community is now focused on deepening the understanding of thermo fluid dynamic phenomena that takes place in this kind of engine: the final purpose is to find key points for the reduction in engine specific fuel consumption and exhaust emissions without a decrease in performance. In this work, the combustion process was investigated in an optically accessible single cylinder PFI SI engine. It was equipped with the head, injection device and exhaust line of a commercial small engine for two-wheel vehicles, it had the same geometrical characteristics in terms of bore, stroke and compression ratio.