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Technical Paper

Integrated CAE & Physical Testing Approach to Optimize Vehicle Design - For Cabin Noise Reduction

2013-11-27
2013-01-2857
Structure borne noise is the major source of noise inside the vehicle compartment. Recently the quietness of the occupant cabin has become an important dimension to the quality of product. OEMs are finding it challenging to meet the customer expectations for “Powerful yet quiet” attribute. Several focused studies have been made to reduce the under hood component noise in automobiles. This paper summarizes the optimization of vibro-accoustic sensitivity (VAS) of the engine mounts in passenger car engine. The contribution of each engine mount on the structure-borne noise transfer inside the cabin is studied by conventional FRF and normal mode analysis using Nastran, along with physical testing validation. This paper emphasizes to reduce the structure borne noise with the focus on weight reduction of the body side engine mount.
Technical Paper

A Study of Engine Mount Optimisation of Three-Cylinder Engine through Multi-Body Dynamic Simulation and Its Verification by Vehicle Measurement

2015-01-14
2015-26-0126
Three-cylinder Engine without balancer shaft is a recent trend towards development of lightweight and fuel-efficient powertrain for passenger car. In addition, customer's expectation of superior NVH inside vehicle cabin is increasing day by day. Engine mounts address majority of the NVH issues related to transfer of vibration from engine to passenger cabin. Idle vibration isolation for a three-cylinder engine is a challenging task due to possibility of overlapping of Powertrain's rigid body modes with engine's firing frequency. This Overlapping of rigid body can be avoided either by modifying mount characteristic or by changing the position of mounts based on multi-body-dynamics (MBD) simulation. This paper explains about two types of engine mounting system for a front-wheel drive transversely mounted three-cylinder engine. The base vehicle was having three-point mounting system i.e. all three engine mounts were pre-loaded.
Technical Paper

CAE Transfer Path Analysis and Its Accuracy Evaluation Using a Validation Method

2024-04-09
2024-01-2740
In-cabin Noise at low frequency (due to engine or road excitation) is a major issue for NVH engineers. Usually, noise transfer function (NTF) analysis is carried out, due to absence of accurate actual loads for sound pressure level (SPL) analysis. But NTF analysis comes with the challenge of having too many paths (~20 trimmed body attachment locations: engine and suspension mounts, along with 3 directions for each) to work on, which is cumbersome. Physical test transfer path analysis (TPA) is a process of root cause analysis, by which critical contributing paths can be obtained for a problem peak frequency. In addition to that, loads at the attachment points of trimmed body of test vehicle can be derived. Both these outputs are conventionally used in CAE analysis to work on either NTF or SPL. The drawback of this conventional approach is that the critical bands and paths suggested are based on the problem peak frequency of test vehicle which may be different in CAE.
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