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Standard

Etching of Fluoropolymer Insulations

2019-06-11
ARP6167
This SAE Aerospace Recommended Practice (ARP) describes the etching of fluoropolymer electrical wire insulations to ensure that all facets of the process from the chemistry to the processing, to the storage and handling are well defined.
Standard

EWIS Wiring Insulation Breakdown Testing

2022-09-30
ARP6216
This SAE Aerospace Recommended Practice (ARP) identifies the minimum requirements for the testing of insulated electrical wiring for on-aircraft, aeronautical and aerospace applications. The testing requirements defined herein, ensure that a wire fault can be found safely when using a high potential voltage tester (hipot). This test is intended to aid in finding a breach in the wire insulation, and not for the identification of the resistance of the insulation. The test method defined herein is limited to equipment which ia able to control and limit the DC output to 1500 VDC maximum. This type of wire dielectric tester is typically designed to trip on current leakage and not necessarily on arc detection. This test method is solely designed to identify gross/large wire insulation damage or degradation. For additional related information on this topic and related test methods, refer to the documents cited in Section 2.
Standard

Mitigating Wire Insulation Damage During Processing and Handling

2019-12-27
AIR5717
Wire and cable products progress through a series of handling or operational steps from the time they leave the manufacturer, and until a finished harness or assembly is ready for installation on a vehicle. Throughout these many steps, environmental or processing conditions may be present which can generate damage detrimental to the wire or cable and/or its intended application.
Standard

Wire and Cable Marking Process, UV Laser

2012-12-11
AS5649
This standard is applicable to the marking of aerospace vehicle electrical wires and cables using ultraviolet (UV) lasers. This standard specifies the process requirements for the implementation of UV laser marking of aerospace electrical wire and cable and fiber optic cable to achieve an acceptable quality mark using equipment designed for UV laser marking of identification codes on aerospace wire and cable. Wiring specified as UV laser markable subject to AS4373 Test Methods for Insulated Electric Wire and which has been marked in accordance with this standard will conform to the requirements of AS50881.
Standard

Wire and Cable Marking Process, UV Laser

2019-10-21
AS5649A
This standard is applicable to the marking of aerospace vehicle electrical wires and cables using ultraviolet (UV) lasers. This standard specifies the process requirements for the implementation of UV laser marking of aerospace electrical wire and cable and fiber optic cable to achieve an acceptable quality mark using equipment designed for UV laser marking of identification codes on aerospace wire and cable. Wiring specified as UV laser markable subject to AS4373 and which has been marked in accordance with this standard will conform to the requirements of AS50881.
Standard

Development, Verification, and Validation of a Thermal Model for Determining Current Derating Design Limits of Aerospace Wires and Wire Bundles

2021-08-18
ARP7987
The thermal modeling guidelines and best practices provided in this document are applicable to powered aerospace vehicle wires and wire bundles in thermal environments ranging from -65 to +260 °C (-85 to +500 °F) and pressures ranging from sea level to space vacuum. Currently the ARP only considers steady state and direct current conditions. The effects of wiring terminations and connectors are not addressed. Both can significantly impact the overall current derating and safety margins for a wiring system.
Standard

Transmission Lines, Transverse Electromagnetic Mode

2016-01-09
ARP81490A
This document covers the general recommendations for Transverse Electromagnetic Mode (TEM) Transmission Lines intended for use in airborne systems (see 6.2.14). For U.S military applications, TEM Transmission Lines shall meet the requirements in accordance with MIL-T-81490. The follow index lists the recommended requirements and methods covered by the Aerospace Recommended Practice (ARP):
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