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Technical Paper

Design Analysis of High Power Density Additively Manufactured Induction Motor

2016-09-20
2016-01-2061
Induction machines (IM) are considered work horse for industrial applications due to their rugged, reliable and inexpensive nature; however, their low power density restricts their use in volume and weight limited environments such as an aerospace, traction and propulsion applications. Given recent advancements in additive manufacturing technologies, this paper presents opportunity to improve power density of induction machines by taking advantage of higher slot fill factor (SFF) (defined as ratio of bare copper area to slot area) is explored. Increase in SFF is achieved by deposition of copper in much more compact way than conventional manufacturing methods of winding in electrical machines. Thus a design tradeoff study for an induction motor with improved SFF is essential to identify and highlight the potentials of IM for high power density applications and is elaborated in this paper.
Video

Introduction of New Concept U*sum for Evaluation of Weight-Efficient Structure

2011-11-01
A new index for evaluating load path dispersion is proposed, using a structural load path analysis method based on the concept of U* , which expresses the connection strength between a load point and an arbitrary point within the structure enables the evaluation of the load path dispersion within the structure by statistical means such as histograms and standard deviations. Presenter Tadashi Naito, Honda R&D Co., Ltd.
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Comparing Dolly Rollover Testing to Steer-Induced Rollover Events for an Enhanced Understanding of Off-Road Rollover Dynamics

2011-11-01
The field of motor vehicle rollover research and testing has been one of multiple and varied approaches, dating back to at least the 1930's. The approach has been as simple as tipping a vehicle over at the top of a steep hill ( Wilson et al., 1972 ), to as complex as releasing a vehicle from an elevated roll spit mounted to the rear of a moving tractor and trailer ( Cooper et al., 2001 and Carter et al., 2002 ). Presenter Peter Luepke, P Luepke Consulting
Video

Fault-Tree Generation for Embedded Software Implementing Dual-Path Checking

2011-11-17
Given the fast changing market demands, the growing complexity of features, the shorter time to market, and the design/development constraints, the need for efficient and effective verification and validation methods are becoming critical for vehicle manufacturers and suppliers. One such example is fault-tree analysis. While fault-tree analysis is an important hazard analysis/verification activity, the current process of translating design details (e.g., system level and software level) is manual. Current experience indicates that fault tree analysis involves both creative deductive thinking and more mechanical steps, which typically involve instantiating gates and events in fault trees following fixed patterns. Specifically for software fault tree analysis, a number of the development steps typically involve instantiating fixed patterns of gates and events based upon the structure of the code. In this work, we investigate a methodology to translate software programs to fault trees.
Video

New Energy Vehicle (NEV) Progress in China

2012-03-29
Vehicle electrification is shaping the future of automotive mobility in terms of automotive power and propulsion. The market for New Energy Vehicles (HEV/PHEV/REEV/EV) as well as clean vehicle technologies is expected to grow steadily driven by government regulations mandating increased fuel economy and lower emissions. The fastest growth in this market will be in Asia Pacific, most notably China. The Chinese government has made its intentions clear on how important it considers the development and consumer purchase of hybrid and electric vehicles. The mandate is that by year 2012, vehicle manufacturers produce at least 500,000 units (or 5%) per year of their total output as hybrid and/or electric. All Chinese vehicle manufacturers must have at least one HEV or EV model in the market by the same year. Thus far China has invested over US$3.5 billion to stimulate the production of NEVs and the necessary infrastructure to support them.
Video

Smart and Connected Electrification at Ford

2012-03-27
The automotive industry continues to develop new powertrain technologies aimed at reducing overall vehicle level fuel consumption. This paper discusses the development of a new highly efficient parallel hybrid transmission for use in transversely installed powertrains for FWD applications. FEV is developing a new 7-speed hybrid transmission for transverse installation. The transmission with a design torque of 320 Nm is based on AMT (automated manual transmission) technology and uses a single electric motor. The innovative gearset layout combines the advantages of modern AMTs such as best efficiency, low costs and few components (reduced part count) with full hybrid capabilities and electric torque support during all gear shifts. Furthermore, the gear set layout allows for very short shift-times due to the favorable distribution of inertias. Other features include an A/C compressor being electrically driven by the electric motor of the transmission during engine start/stop phases.
Video

Supplier Discussions - 2012

2012-03-29
Trans Tech recently debuted the all-electric eTrans school bus providing a total zero emission school bus. The presentation will demonstrate Smith Electric Vehicles and their history with electric vehicles. The presentation will help ensure that everybody has an idea of what the electric school bus will do and to dispel any rumors about the vehicle. Presenter Brian S. Barrington, Trans Tech. Bus
Video

Can America Plug In?

2011-11-04
ECOtality North America, in partnership with the Idaho National Laboratory (INL), Nissan North America, General Motors, and over 40 government, electric utility, and private organizations, has launched a large-scale demonstration of electric vehicle charging infrastructure. This demonstration, called The EV Project, will deploy more than 15,000 level 2 and DC fast chargers in private residence, commercial, and public locations in seven market areas in Arizona, California, Oregon, Tennessee, Texas, Washington state, and Washington, D.C. The EV Project will also include a total of 5,700 Nissan Leaf battery electric vehicles and 2,600 Chevrolet Volt extended range electric vehicles, operated by consumers and fleets in each of the market areas. This demonstration, which is funded by the U.S. Department of Energy�s (DOE) Vehicle Technologies Program, represents the largest ever deployment of electric vehicles and charging infrastructure.
Video

Career Wise for Engineering Professionals: Transforming Your Talents into the New World of Work

2013-08-19
There are many macro drivers that are creating opportunities for transportation electrification. They include the environment, dependence on foreign oil, national security, battery technology and government incentives to name a few. In light of this growing momentum consumers will have choices to where they can charge ? at home, workplace or publicly. Electrical vehicle supply equipment will drive value throughout the supply chain ? installer, building owner, automaker, suppliers, utilities and consumers. Market acceptance will occur when consumer?s needs and wants are met. To meet these needs access to products through multiple channels will be required. Presenter Manoj Karwa, Leviton Manufacturing Co. Inc.
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The Future (& Past) of Electrified Vehicles

2011-11-04
The presentation offers a brief history of the electric vehicle and parallels the realities of those early vehicles with the challenges and solutions of the electrified vehicles coming to market today. A technology evolution for every major component of these vehicles has now made this mode of transportation viable. The Focus Electric is Ford's first electric passenger car utilizing the advanced technology developments to meet the needs of electric car buyers in this emerging market. Presenter Charles Gray, Ford Motor Co.
Video

BMW Technology/Strategy Regarding EV

2011-11-04
The BMW Group has introduced electric cars to the market with the MINI E already in 2009. The next step will be the launch of the BMW ActiveE in 2011, followed by the revolutionary Mega City Vehicle in 2013. The presentation will explain the BMW Group strategy for implementing sustainable mobility. A focus will be emobility, the use of carbon fiber and the holistic sustainability approach of BMW Group?s project i. Reference will be made to the research results of the MINI E projects in the US and in Europe. Presenter Andreas Klugescheid, BMW AG
Video

Enabling New Optical Fiber Applications in Avionics Networks

2012-03-21
Optical fiber has begun replacing copper in avionic networks. So far, however, it has been mainly restricted to non-critical applications (video transmission to the flight deck, IFE?). In order to take advantage of the high-bandwidth, low weight, no EMI properties of optical fibers in all data transmission networks, it will be necessary to improve the testing. One part of the puzzle, which is still missing, is the self-test button: the possibility to check the network and detect potential failures before they occur. The typical testing tool of a technician involved in optical fiber cables is the ?light source ? optical power meter? pair. With this tool, one can measure the insertion loss of the fiber link. A second important parameter, the return loss at each optical connector, is not analysed. In addition, this is only a global measurement, which does not allow the detection of possible weak points.
Video

Estimating Return on Investment for SAVI (a Model-Based Virtual Integration Process)

2012-03-21
The System Architecture Virtual Integration (SAVI) program is a collaboration of industry, government, and academic organizations within the Aerospace Vehicle System Institute (AVSI) with the goal of structuring a new integration process that relies on a single-truth architectural framework. The SAVI approach of Integrate, then Build provides a modern distributed development environment which arrests the propagation of requirements errors through the development life cycle. It does so by capturing design assumptions and shared properties of the system design in an authoritative, annotated architectural model. This reference model provides a common, analyzable framework for confirming that system requirements remain complete, consistent, and correct at all levels of system decomposition. Core concepts of SAVI include extensive use of model-based system engineering tools and use of a single-truth reference architectural model.
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