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Standard

Materials for Plastic Check Valves for Vacuum Booster Systems

2001-05-14
CURRENT
J1875_200105
The materials defined by this SAE Standard are unreinforced thermoplastic acetal and thermoplastic 6/6 heat stabilized nylon, as both materials will function in this application. The specific material chosen will depend on the final application's surroundings and heat requirements. They are for use in vacuum booster check valves for hydraulic brake systems.
Standard

Brake Hydraulic Component Low Pressure Flow Rate Measurement

2015-08-11
CURRENT
J2994_201508
The SAE Recommended Practice specifies a standardize method and test procedure to measure low pressure differential (< 1bar) brake component brake fluid flow performance. The standard can be utilized for flow measurements across hydraulic brake components such as master cylinders, apply system to chassis controls piping, or other sources of flow restriction in the low pressure side of the hydraulic brake system. It covers materials, manufacturing processes, and general properties required to meet the wide range of service encountered in automotive application. This specification covers only low pressure differential fluid flow and does not include measurement recommended practice for High Pressure differential (> 1 bar) flows.
Standard

Brake Hydraulic Component Flow Rate Measurement for High Differential Pressure (>5 bar)

2017-05-18
CURRENT
J3052_201705
This recommended practice provides a method, test set-up, and test conditions for brake hydraulic component flow rate measurement for high differential pressure (>5 bar) flow conditions. It is intended for hydraulic brake components which affect the brake fluid flow characteristics in a hydraulic brake circuit, that are part of a circuit for which the flow characteristics are important to system operation, and that are exposed to high operating pressure differentials (in the 5 to 100 bar range). Typical applications may include measurement of flow through chassis controls valve bodies, orifices in the brake system such as in flow bolts, junction blocks, and master cylinders, and through brake pipe configurations.
Standard

Low-preload Deflection Measurement for Brake Pads, Noise Shims, and Brake Pad Assemblies

2019-11-22
WIP
J3079/2

This SAE Standard specifies a method for measuring the deflection of friction materials, noise insulators, and disc brake pad assemblies to be used in road vehicles with a Gross Vehicle Weight Rating below 4336 kg.

This part of the SAE J3079 includes the test for deflection and creep at various pressures under ambient temperature conditions.

This SAE test method differs from SAE J2468 and ISO 6310 in the preload and maximum load applied to the test sample when deflection is measured. It also introduces additional measurements such as for deflection offset, hysteresis, and creep.

Standard

Low-preload Deflection Measurement for Brake Pads, Noise Shims, and Brake Pad Assemblies

2016-07-14
CURRENT
J3079/2_201607
This SAE Standard specifies a method for measuring the deflection of friction materials, noise insulators, and disc brake pad assemblies to be used in road vehicles with a Gross Vehicle Weight Rating below 4336 kg. This part of the SAE J3079 includes the test for deflection and creep at various pressures under ambient temperature conditions. This SAE test method differs from SAE J2468 and ISO 6310 in the preload and maximum load applied to the test sample when deflection is measured. It also introduces additional measurements such as for deflection offset, hysteresis, and creep.
Standard

Automotive Vehicle Brake Squeal Test Recommend Practice

2008-02-15
HISTORICAL
J2625_200802
This procedure is applicable to squeal type noise occurrences for passenger car and light truck type vehicles that are used under conventional operating conditions. For the purposes of this test procedure, squeal is defined as occurring between 900 and 18 000 Hz.
Standard

Automotive Vehicle Brake Squeal Test Recommend Practice

2017-07-24
CURRENT
J2625_201707
This procedure is applicable to squeal type noise occurrences for passenger car and light truck type vehicles that are used under conventional operating conditions. For the purposes of this test procedure, squeal is defined as occurring between 900 and 18 000 Hz.
Journal Article

A New Approach of Antiskid Braking System (ABS) via Disk Pad Position Control (PPC) Method

2020-10-15
Abstract A classical antiskid brake system (ABS) is typically used to control the brake fluid pressure by creating repeated cycles of decreasing and increasing brake force to avoid wheel locking, causing the fluctuation of the brake hydraulic pressure and resulting in vibration during wheel rotation. This article proposes a new approach of skid control for ABS by controlling the disk pad position. This new approach involves using a modest control method to determine the optimal skid that allows the wheel to exert maximum friction force for decelerating the vehicle by shifting the brake pad position instead of modulating the brake fluid pressure. This pad position control (PPC) method works in a continuous manner. Therefore, no rapid changes are required in the brake pressure and wheel rotation speed. To identify the PPC braking performance, braking test simulations and experiments have been carried out.
Standard

Deflection Measurement for Friction Materials Using Segment Applicator

2022-06-13
CURRENT
J3231_202206
This SAE Recommend Practice specifies a method for measuring the deflection of friction materials and disc brake pad assemblies in a manner more consistent with classical material compressive strain testing. This SAE test method differs from SAE J2468 in the preload and maximum load applied to the test sample when deflection is measured. It adopts the material applied stress levels found in ISO 6310 (0.5 to 8.0 MPa) using a 25 mm diameter flat plunger.
Standard

Carbon Brake Contamination

2012-05-09
HISTORICAL
AIR5490
This document provides information on contamination and its effects on brakes having carbon-carbon composite friction materials (carbon). Carbon is hygroscopic and porous, and therefore readily absorbs liquids and contaminants. Some of the contaminants can impact intended performance of the brake. This document is intended to raise awareness of the effects of carbon brake contamination and provide recommendations for its prevention. Although not addressed in this report, contaminants can cause problems with other landing system components including tires.
Standard

NEW FINISH DEVELOPMENT DOCUMENT

2020-11-19
CURRENT
USCAR32-1
This standard lists variables that shall be investigated and reported as an initial investigation into new or revised surface finishes intended for use on fasteners. This standard provides instruction for producing a final report that will be used to determine if further investigation of a surface finish is justified. Further investigation may include tests and evaluations specific to an individual OEM prior to introduction/approval of the surface finish. The final report shall include the results, observations, and conclusions for all of the variables. The final report may be made up of several individual reports covering each variable. In all cases the laboratory performing the test, the test date and the report approver shall be included in the final report.
Standard

NEW FINISH DEVELOPMENT DOCUMENT

2007-03-13
HISTORICAL
USCAR32
This standard lists variables that shall be investigated and reported as an initial investigation into new or revised surface finishes intended for use on fasteners. This standard provides instruction for producing a final report that will be used to determine if further investigation of a surface finish is justified. Further investigation may include tests and evaluations specific to an individual OEM prior to introduction/approval of the surface finish. The final report shall include the results, observations, and conclusions for all of the variables. The final report may be made up of several individual reports covering each variable. In all cases the laboratory performing the test, the test date and the report approver shall be included in the final report.
Technical Paper

Burst Pressure Study in Damaged Hydraulic Rigid Brake Pipes on Passenger Cars

2020-01-13
2019-36-0001
Hydraulic brake pipes are responsible for fluid flows and as consequence the proper functionality of the most important safety system in passenger vehicles. Even so, this component has no much development since it was applied in the 1930s. In fact, the brake pipes can be particularly vulnerable components, being mainly in an exposed condition under the vehicle and near of components with relative movement. Externally it needs to survive a wide range of environmental conditions whereas internally it must withstand pressurized brake fluid. Brake pipes failures is an obvious safety hazard. Using simulations with car body, burst and corrosion bench test and multiple linear regression, this paper attempts to present, basing the pipes lifetime in the burst bench test, how the pipes are really vulnerable or not to damages caused by interference with other components, corrosion or even in frequent abrasion.
Standard

REMANUFACTURED HYDRAULIC MASTER CYLINDER FOR MOTOR VEHICLE BRAKES—GENERAL CHARACTERISTICS AND TEST PROCEDURE

1994-06-01
HISTORICAL
J1693_199406
This SAE Recommended Practice specifies the general characteristics and test procedure to define the minimum characteristics, performance, and durability requirements. It is applicable to remanufactured assemblies (factory rebuild) only. This document applies to master cylinder assemblies and components of current established designs but does not cover fluid level sensors, integral proportioning valves or those master cylinders used in anti-lock brake or traction control systems. These will be covered by other standards. The minimum characteristics, performance, and durability requirements are specified in SAE J1694.
Standard

Remanufactured Hydraulic Master Cylinder for Motor Vehicle Brakes - General Characteristics and Test Procedure

2012-04-30
CURRENT
J1693_201204
This SAE Recommended Practice specifies the general characteristics and test procedure to define the minimum characteristics, performance, and durability requirements. It is applicable to remanufactured assemblies (factory rebuild) only. This document applies to master cylinder assemblies and components of current established designs but does not cover fluid level sensors, integral proportioning valves or those master cylinders used in anti-lock brake or traction control systems. These will be covered by other standards. The minimum characteristics, performance, and durability requirements are specified in SAE J1694.
Standard

REMANUFACTURED HYDRAULIC MASTER CYLINDER FOR MOTOR VEHICLE BRAKES—PERFORMANCE REQUIREMENTS

1994-06-26
HISTORICAL
J1694_199406
This SAE Recommended Practice defines minimum requirements for general characteristics, performance, and durability. It is applicable to remanufactured assemblies (factory rebuild) only. This document applies to master cylinder assemblies and components of current established designs but does not cover fluid level sensors, integral proportioning valves, or those master cylinders used in anti-lock brake or traction control systems. These will be covered by other standards. The general characteristics and test procedure are specified in SAE J1693.
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