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Verification of Landing Gear Design Strength

2007-07-09
HISTORICAL
AIR1494A
Verification of landing gear design strength is accomplished by dynamic and static test programs. This is essentially a verification of the analytical procedures used to design the gear. An industry survey was recently conducted to determine just what analysis and testing are currently being applied to landing gear. Timing in relation to first flight of new aircraft was also questioned. Opinions were solicited from designers of the following categories and/or types of aircraft: a Military - Large Land Based (Bomber) b Military - Small Land Based (Fighter) c Military - Carrier Based (Navy) d Military - Helicopter (Large) e Military - Helicopter (Small-attack) f Commercial - Large (Airliner) g Commercial - Small (Business) h USAF (WPAFB) - Recommendations It is the objective of this AIR to present a summary of these responses. It is hoped that this summary will be useful to designers as a guide and/or check list in establishing criteria for landing gear analysis and test.
Standard

Recommended Actions When Disinfectants, De-icers, and Cleaners Come in Contact with Landing Gear Structure

2006-04-20
HISTORICAL
AIR5541
This SAE Aerospace Information Report (AIR) advises that some of the chemicals being used to disinfect, de-ice, and clean airplanes can cause corrosion and/or degradation of landing gear components. Landing gear equipment includes shock struts, braces, actuators, wheels, brakes, tires, and electrical components. Some of the chemicals that have been recognized as potentially injurious are identified and recommendations for mitigating damage are presented.
Standard

Recommended Actions When Disinfectants, De-icers, and Cleaners Come in Contact with Landing Gear Structure

2012-10-03
CURRENT
AIR5541A
This SAE Aerospace Information Report (AIR) advises that some of the chemicals being used to disinfect, de-ice, and clean airplanes can cause corrosion and/or degradation of landing gear components. Landing gear equipment includes shock struts, braces, actuators, wheels, brakes, tires, and electrical components. Some of the chemicals that have been recognized as potentially injurious are identified and recommendations for mitigating damage are presented.
Standard

Landing Gear Manufacturing, Maintenance, Repair, and Overhaul Critical Processes

2022-05-09
CURRENT
AIR6813
CPs are a process that is executed on a critical landing gear (or undercarriage) part, assembly or equipment that if performed incorrectly or omitted would cause: An operational failure of the aircraft; or An unacceptable risk of injury This document identifies CPs that have either caused operational failure or that can be reasonably expected to cause operational failures based on experience. Note that in the interest of brevity, that this document is not intended to be a definitive listing, only an introduction and a consideration of common processes.
Standard

CRACK INITIATION AND GROWTH CONSIDERATIONS FOR LANDING GEAR STEEL WITH EMPHASIS ON AERMET 100

1997-06-01
HISTORICAL
AIR5052
Steel alloys, such as AF1410 (AMS 6527, UNS K92571) and AerMet 100 (AMS 6532), have been developed which have improved Fracture Toughness characteristics compared to the current landing gear steel alloy, 300M (AMS 6419 and AMS 6257, MIL-S-8844, UNS K44220). The 300M steel is the most widely used material in current landing gear designs. It has been successfully used in thousands of applications. The use of the 300M material necessitates a safe life design criterion where components are retired after one-fourth to one-sixth the laboratory test life. This criterion was established in part due to the relatively low fracture toughness of low-alloy steel in the 260 to 300 ksi strength range. The high fracture tough alloys give comparable strength levels with an increase in fracture toughness and better resistance to stress corrosion cracking. These alloys may make possible the consideration of new procedures for operation, maintenance, and inspection.
Standard

Crack Initiation and Growth Considerations for Landing Gear Steel With Emphasis on Aermet 100

2004-12-27
CURRENT
AIR5052A
Steel alloys, such as AF1410 (AMS 6527, UNS K92571) and AerMet 100 (AMS 6532), have been developed which have improved Fracture Toughness characteristics compared to the current landing gear steel alloy, 300M (AMS 6419 and AMS 6257, MIL-S-8844, UNS K44220). The 300M steel is the most widely used material in current landing gear designs. It has been successfully used in thousands of applications. The use of the 300M material necessitates a safe life design criterion where components are retired after on-fourth to one-sixth the laboratory test life. This criterion was established in part due to the relative low fracture toughness of low-alloy steel in the 260 to 300 ksi strength range. The high fracture tough alloys give comparable strength levels with an increase in fracture toughness and better resistance to stress corrosion cracking. These alloys may make possible the consideration of new procedures for operation, maintenance, and inspection.
Standard

Guide for Installation of Electrical Wire and Cable on Aircraft Landing Gear

2010-12-17
HISTORICAL
AIR4004
Recent field experience has indicated significant problems with some types of wire and cable as routed on aircraft landing gear. This Aerospace Information Report (AIR) is intended to identify environmental concerns the designer must consider, materials that appear to be most suitable for use in these areas, routing, clamping, and other protection techniques that are appropriate in these applications.
Standard

Mechanical Switch Usage for Landing Gear Applications

2017-10-18
CURRENT
AIR4077
This Aerospace Information Report (AIR) will examine considerations relative to the use of mechanical switches on aircraft landing gear, and present "lessons learned" during the period that these devices have been used.
Standard

Landing Gear Common Repair

2015-04-27
HISTORICAL
AIR5885
This document outlines the most common repairs used on landing gear components. It is not the intention of this AIR to replace Overhaul/Component Maintenance or Technical Order Manuals, but it can serve as a guide into their preparation. This document may also be used as a template to develop an MRB (Material Review Board) plan. The recommendations in this document apply to components made of metallic alloys. These recommendations are intended for new manufactured components as well as for overhauled components. The extent of repair allowed for new components as opposed to in-service components is left to the cognizant engineering authorities. Reference could be made to this document when justifying repairs on landing gears. For repairs outside the scope of this document, a detailed justification is necessary. It must be understood that all the repairs listed in this document are not to be applied without the involvement of the cognizant engineer.
Standard

Landing Gear Common Repair

2019-04-11
CURRENT
AIR5885A
This document outlines the most common repairs used on landing gear components. It is not the intention of this AIR to replace overhaul/component maintenance or technical order manuals, but it can serve as a guide into their preparation. Refer to the applicable component drawings and specifications for surface finish, thickness, and repair processing requirements. This document may also be used as a guide to develop an MRB (Material Review Board) plan. The repairs in this document apply to components made of metallic alloys. These repairs are intended for new manufactured components and overhauled components, including original equipment manufacturer (OEM)/depot and in-service repairs. The extent of repair allowed for new components as opposed to in-service components is left to the cognizant engineering authorities. Reference could be made to this document when justifying repairs on landing gears. For repairs outside the scope of this document, a detailed justification is necessary.
Standard

Crashworthy Landing Gear Design

2007-07-09
HISTORICAL
AIR4566
The intent of this SAE Aerospace Information Report (AIR) is to document the design requirements and approaches for the crashworthy design of aircraft landing gear. This document covers the field of commercial and military airplanes and helicopters. This summary of crashworthy landing gear design requirements and approaches may be used as a reference for future aircraft.
Standard

Crashworthy Landing Gear Design

2021-08-09
CURRENT
AIR4566A
The intent of this SAE Aerospace Information Report (AIR) is to document the design requirements and approaches for the crashworthy design of aircraft landing gear. This document covers the field of commercial and military airplanes and helicopters. This summary of crashworthy landing gear design requirements and approaches may be used as a reference for future aircraft.
Standard

Landing Gear Switch Selection Criteria

2022-07-06
CURRENT
AIR5024A
The scope of this document is to discuss the differences between electromechanical and proximity position sensing devices (sensor or switch) when used on landing gear. It also contains information which may be helpful when applying either type of technology after the selection has been made. The purpose is to help the designer make better choices when selecting a position-sensing device. Once that choice has been made, this document includes information to improve the reliability of new or current designs. It is not intended to replace recommendations from sensor manufacturers or actual experience, but to provide a set of general guidelines based on historic infromation of what is being used.
Standard

Landing Gear Switch Selection Criteria

2021-02-03
HISTORICAL
AIR5024
The scope of this document is to discuss the differences between electromechanical and proximity position sensing devices when used on landing gears. It also contains information, which may be helpful, when applying either type of technology after the selection has been made. The purpose is to help the designer make better choices when selecting a position-sensing device. Once that choice has been made, this document includes information to improve the reliability of new or current designs. It is not intended to replace recommendations from sensor manufacturers or actual experience, but to provide a set of general guidelines.
Standard

Plain Bearing Selection for Landing Gear Applications

2015-11-09
HISTORICAL
AIR1594C
This document is intended to give advisory information for the selection of plain bearings and bearing materials most suitable for aircraft landing gear applications. Information included herein was derived from bearing tests and service experience/reports. Airframe/landing gear manufacturers, commercial airlines, the U.S. Air Force and Naval Air Systems Command provided input for the document. Information is given on bearing installation methods and fits that have given satisfactory performance and service life. Base metal corrosion is a major cause of problems in bearing installations for landing gears. Therefore, methods of corrosion prevention are discussed. Effort is directed toward minimizing maintenance and maximizing life expectancy of landing gear bearings. Lubricated and self-lubricating bearings are also discussed. There are wide ranges of bearing load and motion requirements for applications in aircraft landing gears.
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