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Technical Paper

Blending Behavior of Hydrocarbon and Oxygenate Molecules to Optimize RON and MON for Modern Spark-Ignition Engines (SI)

2020-09-15
2020-01-2145
Gasoline blending is known to be complicated, because individual gasoline fractions with different octane numbers, Research Octane Number (RON) or Motor Octane Number (MON) do not always blend linearly. Instead, they may blend non-linearly, in a synergistic or antagonistic manner. Even though RON and MON are regulated properties, linear and non-linear octane blending is not a broadly understood topic. The target in the developing process of a modern SI engine is to have 100% combustion efficiency which would lead to the reduction of hydrocarbon and carbon monoxide emissions. Therefore, the properties of gasoline, especially RON and MON, need to be optimized to ensure proper ignition in the engine and prevent harmful autoignition reactions. There are hundreds of hydrocarbons in gasoline which have different octane numbers (ON). The explanations for these variations are the structural differences in hydrocarbon molecules that influence on their reactivity.
Technical Paper

Simultaneous Visualization of Natural Luminosity and Chemiluminescence of Dual Fuel Combustion in an Optically Accessible Engine

2020-04-14
2020-01-0309
The engine fueled with methane/diesel is a promising and highly attractive operation mode due to its high performance-to-cost ratio and clean-burning qualities. However, the combustion process and chemical reactions in dual fuel combustion are highly complex, involving short transient pilot-fuel injection into the premixed gaseous fuel charge, autoignition, and combustion mode transition into premixed flame propagation. The motivation of the current investigation is to gain an insight into the combustion dynamics in dual fuel combustion engine based on chemical radicals and thermal radiation. The chemiluminescence (CL) and natural luminosity (NL) are expected to provide specific characteristics in combustion control and monitoring. To visualize the highly unsteady combustion process in terms of OH*, CH2O* radicals and natural luminous emissions, the band pass filters with 308 nm, 330 nm combined with an image doubler are employed to visualize the OH* and CH2O* CL simultaneously.
Journal Article

Characteristics of High Pressure Jets for Direct Injection Gas Engine

2013-04-08
2013-01-1619
The direct injection (DI) natural gas engine is considered as one of the promising technologies to achieve the continuing goals of the higher efficiency and reduced emissions for internal combustion engines. Shock wave phenomena can easily occur near the nozzle exit when high pressure gaseous fuel is injected directly into the engine cylinder. In the present study, high pressure gas issuing from a prototype gas injector was experimentally studied using planar laser-induced fluorescence (PLIF) technique. Acetone was selected as a fuel tracer. The effects of injection pressures on the flow structure and turbulent mixing were investigated based on a series of high resolution images. The jet macroscopic structures, such as jet penetration, cone angle and jet volume, are analyzed under different injection pressures. Results show that barrel shock waves can significantly influence the jet flow structure and turbulent mixing.
Journal Article

Large-Bore Compression-Ignition Engines: High NOx Reduction Achieved at Low Load with Hydro-Treated Vegetable Oil

2011-08-30
2011-01-1956
The objective of this paper is to analyze the performance and the combustion of a large-bore medium-speed engine running with hydro-treated vegetable oil (HVO) at low engine load. This fuel has a paraffinic chemical structure and high cetane number (CN). The main benefits are thus lower emission compared to diesel fuel and low soot values. The facility used in this study is a research engine, where the conditions before and after the machine, the valve timing and the injection parameters are fully adjustable. Several in-cylinder conditions before the combustion have been tested. The results are promising and show the benefits of HVO compared to diesel fuel. In fact, it has been possible to reduce nitrogen oxides (NOx) emission over 50% running with HVO and opportunely tuned valve timing.
Technical Paper

In-Cylinder Flow Field of a Diesel Engine

2007-10-29
2007-01-4046
The flow through the valves of an engine cylinder head is very complex in nature due to very high gas velocities and strong flow separation. However, it is also the typical situation in almost every engine related flow. In order to gain better understanding of the flow features after the cylinder head, and to gain knowledge of the performance level that can be expected from CFD analysis, flow field measurements and computations were made in an engine rig. Particle image velocimetry (PIV) and paddle wheel measurements have been conducted in a static heavy-duty diesel engine rig to characterize the flow features with different valve lifts and pressure differences. These measurements were compared with CFD predictions of the same engine. The simulations were done with the standard k-ε turbulence model and with the RNG turbulence model using the Star-CD flow solver.
Technical Paper

Particle Image Velocimetry Measurements of a Diesel Spray

2008-04-14
2008-01-0942
The current study was focused on flow field measurements of diesel sprays. The global fuel spray characteristics, such as spray penetration, have also been measured. Particle Image Velocimetry (PIV) was utilized for flow field measurements and the global spray characteristics were recorded with high-speed back light photographing. The flow field was scanned to get an idea of the compatibility of PIV technique applied to dense and high velocity sprays. It is well proven that the PIV technique can be utilized at areas of low number density of droplets, but the center of the spray is way beyond the ideal PIV measurement conditions. The depth at which accurate flow field information can be gathered was paid attention to.
Technical Paper

Large-Eddy Simulation on the Effect of Droplet Size Distribution on Mixing of Passive Scalar in a Spray

2008-04-14
2008-01-0933
In this work simulation results of a round spray jet are presented using the combination of Large-Eddy Simulation (LES) and Lagrangian Particle Tracking (LPT). The simulation setup serves as a synthetic model of non-atomizing spray particles taken from the Rosin-Rammler size distribution that enter a chamber filled with gas through an inlet hole with diameter D. At the inlet gas velocity and droplet velocities are specified in addition to the initial size distribution of droplets. The Reynolds number as referred to the gas inflow velocity and jet diameter is Re=10000. The setup is advantageous for understanding the details of diesel sprays since it avoids near-nozzle spray modeling and thereof the corresponding error which is especially important in LES. Here, the implicit LES is applied so that the compressible Navier-Stokes equations are solved directly with a numerical algorithm in a fine mesh without a subgrid scale model.
Technical Paper

CFD Modeling of the Initial Turbulence Prior to Combustion in a Large Bore Diesel Engine

2008-04-14
2008-01-0977
The study aims at providing more accurate initial conditions for turbulence prior to combustion with the help of a four valve, large bore diesel engine CFD model. Combustion simulations are typically done with a sector mesh and initial turbulence in these simulations is usually taken from relatively inaccurate correlations. This study also aims at developing a more accurate initial turbulence correlation for combustion simulations. A one-dimensional model was first used to provide boundary conditions as well as the initial flow conditions at the beginning of the simulation. Steady state and transient boundary conditions were studied. Also, the standard κ - ε and RNG/κ - ε turbulence models were compared. From the averaged values of turbulence kinetic energy and its dissipation rate over the cylinder volume, a re-tuned correlation for defining the initial turbulent conditions at bottom dead center (BDC) prior to the compression stroke is proposed.
Technical Paper

Diesel Spray Penetration and Velocity Measurements

2008-10-06
2008-01-2478
This study is presenting a comparative spray study of modern large bore medium speed diesel engine common rail injectors. One subject of paper is to focus on nozzles with same nominal flow rate, but different machining. The other subject is penetration velocity measurements, which have a new approach when trying to understand the early phase of transient spray. A new method to use velocimetry for spray tip penetration measurements is here introduced. The length where spray penetration velocity is changed is found. This length seems to have clear connection to volume fraction of droplets at gas. These measurements also give a tool to divide the development of spray into acceleration region and deceleration region, which is one approach to spray penetration. The measurements were performed with backlight imaging in pressurized injection test rig at non-evaporative conditions. Gas density and injection pressure were matched to normal diesel engine operational conditions.
Technical Paper

NOx Reduction in a Medium-Speed Single-Cylinder Diesel Engine using Miller Cycle with Very Advanced Valve Timing

2009-09-13
2009-24-0112
The objective of this study is to achieve high reduction of NOx emissions in a medium-speed single-cylinder research engine. The main feature of this research engine is that the gas exchange valve timing is completely adjustable with electro-hydraulic actuators. The study is carried out at high engine load and using a very advanced Miller valve timing. Since the engine has no turbocharger, but a separate charge air system, 1-D simulations are carried out to find the engine setup, which would be close to the operating points of a real engine. The obtained NOx reduction is over 40% with no penalty in fuel consumption.
Technical Paper

Effect of Intake Channel Design to Cylinder Charge and Initial Swirl

2010-04-12
2010-01-0624
Two different medium-speed diesel engine cylinder head designs have been studied. The focus of the study has been the effect of intake channel design in the in-cylinder flow. The study has been carried out by CFD. The first cylinder head is a standard Wärtsilä 20 cylinder head and the second one is a specially designed head for a single cylinder research engine, called Extreme Value Engine (EVE). The CFD boundary conditions have been simulated by the help of a 1-d simulation code. In the full load cases the maximum cylinder pressure was 300 bar. Simulations have been done at lower load level too. One simulation with the new cylinder head was carried out with one intake valve closed in order to get an idea of the swirl to be generated by this approach. In the study the in-cylinder flow field, the cylinder charge and turbulence kinetic energy have been examined.
Technical Paper

Novel Two-Stroke Engine Concept, Feasibility Study

2003-10-27
2003-01-3211
A novel two-stroke engine concept is introduced. The cylinder scavenging takes place during the upward motion of the piston. The gas exchange valves are similar to typical four-stroke valves, but the intake valves are smaller and lighter. The scavenging air pressure is remarkably higher than in present-day engines. The high scavenging air pressure is produced by an external compressor. The two-stroke operation is achieved without the drawbacks of port scavenged engines. Moreover, the combustion circumstances, charge pressure and temperature and internal exhaust gas re-circulation (EGR) can be controlled by using valve timings. There is good potential for a substantial reduction in NOx emissions through the use of adjustable compression pressure and temperature and by using the adjustable amount of exhaust gas re-circulation.
Technical Paper

Comparing Single-Step and Multi-Step Chemistry Using The Laminar and Turbulent Characteristic Time Combustion Model In Two Diesel Engines

2002-05-06
2002-01-1749
Three-dimensional diesel engine combustion simulations with single-step chemistry have been compared with two-step and three-step chemistry by means of the Laminar and Turbulent Characteristic Time Combustion model using the Star-CD program. The second reaction describes the oxidation of CO and the third reaction describes the combustion of H2. The comparisons have been performed for two heavy-duty diesel engines. The two-step chemistry was investigated for a purely kinetically controlled, for a mixing limited and for a combination of kinetically and mixing limited oxidation. For the latter case, two different descriptions of the laminar reaction rates were also tested. The best agreement with the experimental cylinder pressure has been achieved with the three-step mechanism but the differences with respect to the two-step and single-step reactions were small.
Technical Paper

Relating Integral Length Scale to Turbulent Time Scale and Comparing k-ε and RNG k-ε Turbulence Models in Diesel Combustion Simulation

2002-03-04
2002-01-1117
A modified version of the Laminar and Turbulent Characteristic Time combustion model and the Hiroyasu-Magnussen soot model have been implemented in the flow solver Star-CD. Combustion simulations of three DI diesel engines, utilizing the standard k-ε turbulence model and a modified version of the RNG k-ε turbulence model, have been performed and evaluated with respect to combustion performance and emissions. Adjustments of the turbulent characteristic combustion time coefficient, which were necessary to match the experimental cylinder peak pressures of the different engines, have been justified in terms of non-equilibrium turbulence considerations. The results confirm the existence of a correlation between the integral length scale and the turbulent time scale. This correlation can be used to predict the combustion time scale in different engines.
Technical Paper

Simulation of Non-Evaporating Diesel Sprays and Verification with Experimental Data

2002-03-04
2002-01-0946
Non-evaporating diesel sprays have been simulated utilizing the ETAB and the WAVE atomization and breakup models and have been compared with experimental data. The experimental penetrations and widths were determined from back-lit spray images and the droplet sizes have been measured by means of a Malvern particle sizer. The model evaluation criteria include the spray penetration, the spray width and the local droplet size. The comparisons have been performed for variations of the injection pressure, the gas density and the fuel viscosity. The fuel nozzle exit velocities used in the simulations have been computed with a special code that considers the effect of in-nozzle cavitation. The simulations showed good overall agreement with experimental data. However, the capabilities of the models to predict the droplet size for different fuels could be improved.
Technical Paper

LES and RNG Turbulence Modeling in DI Diesel Engines

2003-03-03
2003-01-1069
The one-equation subgrid scale model for the Large Eddy Simulation (LES) turbulence model has been compared to the popular k-ε RNG turbulence model in very different sized direct injection diesel engines. The cylinder diameters of these engines range between 111 and 200 mm. This has been an initial attempt to study the effect of LES in diesel engines without any modification to the combustion model being used in its Reynolds-averaged Navier-Stokes (RANS) form. Despite some deficiencies in the current LES model being used, it already gave much more structured flow field with approximately the same kind of accuracy in the cylinder pressure predictions than the k-ε RNG turbulence model.
Technical Paper

A New Approach for Modeling Coke Particle Emissions from Large Diesel Engines Using Heavy Fuel Oil

2017-10-08
2017-01-2381
In the present study, a new approach for modelling emissions of coke particles or cenospheres from large diesel engines using HFO (Heavy fuel oil) was studied. The model used is based on a multicomponent droplet mass transfer and properties model that uses a continuous thermodynamics approach to model the complex composition of the HFO fuel and the resulting evaporation behavior of the fuel droplets. Cenospheres are modelled as the residue left in the fuel droplets towards the end of the simulation. The mass-transfer and fuel properties models were implemented into a cylinder section model based on the Wärtsilä W20 engine in the CFD-code Star CD v.4.24. Different submodels and corresponding parameters were tuned to match experimental data of cylinder pressures available from Wärtsilä for the studied cases. The results obtained from the present model were compared to experimental results found in the literature.
Technical Paper

Improving the Accuracy of 1-D Fuel Injection Modeling

2012-04-16
2012-01-1256
In this study, one-dimensional fluid dynamics simulation software was utilized in producing common rail diesel fuel injection for varying injection parameters with enhanced accuracy. Injection modeling refinement is motivated by improved comprehension of the effects of various physical phenomena within the injector. In addition, refined injection results yield boundary conditions for three-dimensional CFD simulations. The criteria for successful simulation results were evaluated upon experimental test run data that have been reliably obtained, primarily total injected mass per cycle. A common rail diesel fuel delivery system and its core mechanics were presented. System factors most critical to fuel delivery were focalized. Models of two solenoid-type common rail injectors of different physical sizes and applications were enhanced.
Technical Paper

Large Eddy Simulation of Flow over a Valve in a Simplified Cylinder Geometry

2011-04-12
2011-01-0843
This study focuses on gaining a deeper understanding on the formation of turbulence and other in-cylinder flow structures caused by the intake jets during the intake stroke in internal combustion engines. This is important as the in-cylinder turbulence has a large effect on the mixing of fuel and oxidizer. A fine resolution large eddy simulation (LES) is carried out on an incompressible flow (Re is equivalent to 100,000) over a static valve (lift d = 7 mm) alongside with three other simulations using coarser meshes. The problem is studied in a simplified valve-cylinder geometry on which experimental data by Yasar et al., (2006) is available. The vortex cores, produced by the shear layer of the intake jets, are visualized using the λ₂ definition for vortex cores. The governing flow structures are identified and some features of the flow's mixing capabilities are observed. Additionally, the mixing is studied by releasing a passive scalar into to the flow.
Technical Paper

Experimental Study of Spray Characteristics between Hydrotreated Vegetable Oil (HVO) and Crude Oil Based EN 590 Diesel Fuel

2011-09-11
2011-24-0042
The aim of current study was to compare the global fuel spray characteristics between renewable hydrotreated vegetable oil (HVO) and crude oil-based EN 590 diesel fuel. According to previous studies, the use of HVO enables reductions in carbon monoxide (CO), total hydrocarbon (THC), nitrogen oxide (NOx) and particle matter (PM) emissions without any changes to the engine or its controls. Fuel injection strategies and global fuel spray characteristics affect on engine combustion and exhaust gas emissions. Due to different physical properties of two different fuels, fuel spray characteristics differ. Fuel spray studies were performed with backlight imaging using a pressurized test chamber imitating real engine conditions at the end of compression stroke. However, the measurements were made in non-evaporative conditions. Various injection parameters such as injection pressures and orifice diameter were tested.
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