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A unique, temperature controlled, single-cylinder engine test facility was designed and constructed to simulate cold starting of a car engine. The temperature of the coolant, oil, fuel and air used by the engine can be individually controlled to -29°C. Moreover, the engine is enclosed in a temperature controlled insulated chamber. With this facility the conditions that occur in a car engine as it cranks and starts, can be quickly duplicated and maintained for detailed study. The supply equivalence ratio values for starting the engine were determined using either gasoline with port fuel injection or propane as a premixed charge. For gaseous propane, the supply equivalence ratio for starting was nearly constant at all temperatures studied. However, for gasoline the supply equivalence ratio for starting increased as the temperature was lowered. The significance of these findings is discussed.

Effects of fuel/air equivalence ratio variations (Φ = 1.0±0.02) on engine-out and catalyst-out hydrocarbon (HC) mass and speciated emissions were measured under simulated cold-start conditions in order to suggest ways to optimize the engine-controls-catalyst system for minimum HC mass emissions and specific reactivity. A single-cylinder engine (installed in a temperature-controlled room and using commercial-grade gasoline) is run under controlled steady-state conditions (at 24 °C or -7 °C) which simulate cold starting. Speciated and total hydrocarbon emissions are measured from engine-out exhaust samples and from samples taken after an oven-temperature-controlled catalyst (either a fresh platinum/rhodium production catalyst, a 50,000 mile vehicle-aged catalyst, or a ceramic brick with standard washcoat containing no noble metal). Changes in engine fuel/air equivalence ratio (Φ = 1.0±0.02) have a small effect on engine-out HC mass emissions (± 10 %) and specific reactivity (0 - 2%).

This study describes the effect of spark plug location on NO and HC emissions from a single-cylinder engine with a specially modified combustion chamber. The effects of changes in combustion duration caused either by spark location, dual spark plugs, or charge dilution on NO and HC emissions were also examined. Experiments were run at constant speed, constant load, and mbt spark timing. Nitric oxide emissions were the same with the spark plug located either near the intake or exhaust valve, but were higher with the spark plug midway between the valves or with dual ignition. Hydrocarbon emissions were lowest with the spark plug nearest the exhaust valve and increased with the distance of the spark plug from the exhaust valve. With charge dilution the decrease in NO emission was isolated into a pure dilution effect and a combustion duration effect. The combustion duration effect was minimal at rich mixtures and increased with air-fuel ratio.

Statistically designed experiments with a port fuel injected, single-cylinder engine were run to determine the effects of injector-, engine-, and fuel-related variables on exhaust smoke and hydrocarbon (HC) emissions. Among injector-related variables, targeting the fuel spray at the inlet valve centerline toward the valve head resulted in low smoke and HC emissions. These factors apparently help break up the fuel spray and they help subsequent vaporization of the fuel droplets. Among engine-related variables, high coolant temperatures and lean mixtures resulted in less smoke and HC emissions, probably because of better fuel vaporization. Gasolines with aromaticity and 90% point close to the maximum of the ranges of commercial gasolines significantly increased HC and smoke emissions compared with gasolines representing the average or minimum values, of these ranges.