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Journal Article

Herschel Heaters Control Modeling and Correlation

2009-07-12
2009-01-2348
Herschel and Planck satellites have recently undergone the thermal vacuum and thermal balance (TVTB) test which was performed in the ESA-ESTEC Large Space Simulator for Herschel and in Centre Spatial de Liège (CSL) for Planck. One of the specific targets of the Herschel test was the verification of the thermal stability of two HIFI units (required to be better than 3.10−4 °C/s) and of the Star Tracker mounting plate (required to be better than 2.5.10−3 °C/s), with particular attention on the performance of the relevant feedback control loops. Control system design and model predictions are presented and compared against the test results. Further discussion on the requirement verification is provided.
Journal Article

Hollow Fiber Space Suit Water Membrane Evaporator Development for Lunar Missions

2009-07-12
2009-01-2371
The Space Suit Water Membrane Evaporator (SWME) is a baseline heat rejection technology that was selected to develop the Constellation Program lunar suit. The Hollow Fiber (HoFi) SWME is being considered for service in the Constellation Space Suit Element Portable Life Support Subsystem to provide cooling to the thermal loop via water evaporation to the vacuum of space. Previous work [1] described the test methodology and planning that are entailed in comparing the test performance of three commercially available HoFi materials as alternatives to the sheet membrane prototype for SWME: (1) porous hydrophobic polypropylene, (2) porous hydrophobic polysulfone, and (3) ion exchange through nonporous hydrophilic-modified Nafion®.
Journal Article

Highly Flexible Automated Manufacturing of Composite Structures Consisting of Limp Carbon Fibre Textiles

2009-11-10
2009-01-3213
Due to the conventional autoclaving of pre-impregnated materials causes high costs in the production of carbon fibre structures, new injection methods have become more and more relevant. The research project “CFK-Tex” focuses on the automated handling and processing of preforms out of dry carbon fibre textiles. Regarding the advantages in quality improvement and process time, an automation of all process steps is getting enforced. The major challenge, in addition to the difficult handling-properties of the materials and high quality demands, is the enormous variety of outline variants caused by small production quantities but many different textile cuts per part. In the first step the requirements of an automated system are exactly analyzed considering the specific material properties as well as process and product based characteristics.
Journal Article

Unique Regeneration Steps for the Sorbent-Based Atmosphere Revitalization System Designed for CO2 and H2O Removal from Spacecraft Cabins

2009-07-12
2009-01-2532
An SBAR system for H2O and CO2 removal from spacecraft cabin air was studied both experimentally and theoretically. An emphasis was placed on its purgeless, deep vacuum regeneration step. Three evacuation steps were studied: 1) single ended depressurization (SED) through the feed end of the bed; 2) simultaneous dual ended depressurization (DED) through both ends of the bed; and 3) simultaneous triple ended depressurization (TED) through both ends of the bed and a port located at some axial position. TED resulted in a lower average bed pressure at the end of evacuation compared to DED, which, in turn caused more CO2 to be removed. An optimal third port location also existed. The use of TED should allow the SBAR bed size to be reduced.
Journal Article

Application of Vacuum Assisted Carbide Dispersion Carbonitriding to Connecting Rods

2013-10-15
2013-32-9082
In four-cycle single-cylinder motorcycle engines, high Hertzian stress is generated on and beneath the big-end surface of the connecting rod. If the surface strength would be improved, the diameter of the big-end could be made smaller, making the entire engine smaller and lighter. Therefore, application of carbide dispersion carbonitriding using a vacuum furnace (hereinafter referred to as “vacuum CD carbonitriding”) on the big-end surface was investigated. Vacuum CD carbonitriding was carried out by three processes. The first was a CD carburizing process. This process is done to obtain granular cementite, but in order to avoid decreasing the strength, it is necessary to prevent the formation of coarsened cementite at the grain boundary. The second process was a refining process. This process is done for the purpose of refining the prior austenite grain size. The third process was a carbonitriding process.
Technical Paper

Comparison of the Particulate Matter Index and Particulate Evaluation Index Numbers Calculated by Detailed Hydrocarbon Analysis by Gas Chromatography (Enhanced ASTM D6730) and Vacuum Ultraviolet Paraffin, Isoparaffin, Olefin, Naphthene, and Aromatic Analysis (ASTM D8071)

2021-08-16
2021-01-5070
The Particulate Matter Index (PMI) is a tool that provides an indication of a fuel’s tendency to produce Particulate Matter (PM) emissions. Currently, the index is being used by various fuel laboratories and the Automotive OEMs as a tool to understand the gasoline fuel’s impact on both PM from engine hardware and vehicle-out emissions. In addition, a newer index that could be used to give an indication of the PM tendency of the gasoline range fuels, called the Particulate Evaluation Index (PEI), is shown to have a good correlation to PMI. The data used in those indices are collected from chemical analytical methods. This paper will compare gas chromatography (GC) methods used by three laboratories and discuss how the different techniques may affect the PMI and PEI calculation.
Journal Article

Development of State of the Art Compact and Lightweight Thermoelectric Generator Using Vacuum Space Structure

2015-04-14
2015-01-1691
Exhaust heat recovery units that use a thermoelectric element generate electricity by creating a temperature difference in the thermoelectric element by heating one side and cooling the other side of the thermoelectric circuit (module). In this case, the general structure does not directly join the thermoelectric module with the heat sink, and instead presses the thermoelectric module against the heat sink using bolts or other means in order to prevent thermoelectric element damage due to the difference in linear expansion between the cooled and heated sides of the thermoelectric module. However, this poses the issues associated with a complex, heavy and expensive structure. Therefore, a new vacuum space structure was devised that houses the thermoelectric module in a vacuum chamber and presses the module against the heat sink using atmospheric pressure.
Journal Article

Evaluation of PM Measurement Precision and the Quivalency of the Single and Three Filter Sampling Methods for LEV III FTP Standards

2016-01-15
2015-01-9045
Present motor vehicle particulate matter (PM) emission measurement regulations (Code of Federal Regulations (CFR) 40 Part 1065, 1066) require gravimetric determination of PM mass collected onto filter media from dilute exhaust. To improve the current sampling and measurement procedures for TIER 3 PM emissions standard of 3 mg/mile, CFR part 1066 adopted five alternative PM sampling options. One option of great interest is sampling the entire test using a single flow-weighed filter rather than the conventional three-filter (one filter per test phase) approach. The single filter method could lessen the time needed for gravimetric determination by reducing the quantity of filters used for a test and possibly reduce the uncertainty in gravimetric measurements, particularly at sub 1 mg/mile PM levels. This study evaluates the single filter and, to a limited extent, the 2-filter alternatives adopted in 40 CFR Part 1066.
Journal Article

Concept for Improving Cost Effectiveness of Thermoelectric Heat Recovery Systems

2016-04-05
2016-01-0233
The practical application of heat recovery using thermoelectrics requires the realization of reasonable cost effectiveness. Therefore, a thermoelectric generator (TEG) structure that can compatibly increase efficiency and reduce cost was investigated with the aim of enhancing cost effectiveness. To increase efficiency, a method of using a vacuum space structure to reduce the TEG size was investigated to enable installation just after the close-coupled catalyzer, which is subject to many space restrictions. It was found that by making it possible to use high temperature exhaust heat, power generation efficiency can be increased to approximately twice that of the typical under floor installation. In addition, coupled simulation of heat transfer and power generation using FEM, 1D cost effectiveness simulations, and bench tests were performed with the aim of reducing cost.
Journal Article

Vehicle and Drive Cycle Simulation of a Vacuum Insulated Catalytic Converter

2016-04-05
2016-01-0967
A GT-SUITE vehicle-aftertreatment model has been developed to examine the cold-start emissions reduction capabilities of a Vacuum Insulated Catalytic Converter (VICC). This converter features a thermal management system to maintain the catalyst monolith above its light-off temperature between trips so that most of a vehicle’s cold-start exhaust emissions are avoided. The VICC thermal management system uses vacuum insulation around the monoliths. To further boost its heat retention capacity, a metal phase-change material (PCM) is packaged between the monoliths and vacuum insulation. To prevent overheating of the converter during periods of long, heavy engine use, a few grams of metal hydride charged with hydrogen are attached to the hot side of the vacuum insulation. The GT-SUITE model successfully incorporated the transient heat transfer effects of the PCM using the effective heat capacity method.
Technical Paper

Vehicle Validation for Pressure Estimation Algorithms of Decoupled EHB Based on Actuator Characteristics and Vehicle Dynamics

2020-04-14
2020-01-0210
Recently, electro-hydraulic brake systems (EHB) has been developed to take place of the vacuum booster, having the advantage of faster pressure build-up and continuous pressure regulation. In contrast to the vacuum booster, the pressure estimation for EHB is worth to be studied due to its abundant resource (i.e. electric motor) and cost-effective benefit. This work improves an interconnected pressure estimation algorithm (IPEA) based on actuator characteristics by introducing the vehicle dynamics and validates it via vehicle tests. Considering the previous IPEA as the prior pressure estimation, the wheel speed feedback is used for modification via a proportional-integral (PI) observer. Superior to the IPEA based on actuator characteristics, the proposed PEA improves the accuracy by more than 20% under the mismatch of pressure-position relation.
Standard

Groove Design - Metal Face Seal

2013-10-28
HISTORICAL
AIR1108
Groove designs presented herein are applicable for use with machined or formed metal seals which are similar in configuration to those shown in figure 3, which operate under internal pressure or in vacuum service and which have been specifically qualified or recommended by the purchaser or the manufacturer for use with this AIR. They are also applicable for use with metal o-rings (e.g., MS9142, MS202 thru MS9205) where interchangeability with machined or formed metal seals is desired. For metal o-ring groove designs where inter-changeability is not a requirement refer to ARP 674.
Standard

Groove Design - Metal Face Seal

2019-06-06
CURRENT
AIR1108A
Groove designs presented herein are applicable for use with machined or formed metal seals which are similar in configuration to those shown in figure 3, which operate under internal pressure or in vacuum service and which have been specifically qualified or recommended by the purchaser or the manufacturer for use with this AIR. They are also applicable for use with metal o-rings (e.g., MS9142, MS202 thru MS9205) where interchangeability with machined or formed metal seals is desired. For metal o-ring groove designs where inter-changeability is not a requirement refer to ARP 674.
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