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In this paper, a new method for the driving of the hydraulic free piston engine (HFPE) is proposed. Hydraulic differential drive achieves the compression stroke automatically rather than special recovery system, which has a great influence on the engine dynamic performance. The purpose of this paper is to solve the key operation and control problems for HFPE to commix fuel with air. HFPE adopts two-stroke loop-scavenging and semi-direct injection. The semi-direct injection nozzle is located in the liner wall inside the main intake port, with the axes oriented towards the piston at the Bottom Dead Center (BDC). Different scavenging pressures and injection angles result in different impacts on the mixture of fuel and air in the cylinder. This study analyzes the changes of the combustion heat release rate by simulation.

Hydrodynamic torque converter parameter integrated optimization design system is established based on tri-dimensional flow field theory. Design segments such as optimization initial values searching by meanline theory, cascade solid modeling, structure mesh of flow passage, CFD(computational fluid dynamics), DOE(design of experiment), RSM(response surface model)and optimization algorithm are integrated in this system and therefore a three dimensional optimization design method for hydrodynamic torque converter is presented and realized. An optimization design instance is accomplished by workstation computer cluster, and its result shows that speed and accuracy of design are improved and design system based on 3D flow field theory is accurate and effective.

In order to improve the tractive ability, steering capability and directional stability, etc. of automated mechanical transmission (AMT) vehicles running on the wet and slippery road, the anti-slip regulation (ASR) technologies for AMT vehicles are developed. The significance of ASR for AMT vehicles is introduced; a road friction recognition method based on the deceleration of driving wheels is investigated; a fuzzy anti-slip control system based on adjustment of engine torque is developed and the corresponding experimental verification is conducted. The experimental results denote that the proposed method is effective to eliminate the excessive slip when the AMT vehicle travels on the low friction road.

The cylinder-by-cylinder variations have many bad impacts on the engine performance, such as increasing the engine speed fluctuation, enlarging the torsional vibration and noise. To deal with this problem, the impact mechanism of cylinder-by-cylinder variations on low order torsional vibration has been studied in this paper, and subsequently a new individual cylinder control strategy was designed by processing the instantaneous crankshaft rotation speed signal, detecting the cylinder-by-cylinder variation and using feed-back control. The acceleration characteristics of each cylinder in each engine cycle were compared with each other to extract the variation index. The feed-back control algorithm was based on the regulation of the fuel injection according to the detected variation level.

Hydraulic retarder, as an auxiliary braking device, is widely used in commercial vehicles. Nowadays, the hydraulic retarder’s internal oil is mainly cooled by the coolant circuit directly. It not only aggravates the load of engine cooling system, but also makes the abundant heat energy not be recycled properly. In this study, an independent energy supply device with organic Rankine cycles is applied to solve the problems above. In the structure of this energy supply device, the evaporator’s inlet and outlet is connected in parallel with the oil outlet and inlet of the retarder respectively. A part of oil enters the evaporator to transfer heat with the organic fluid, and the rest of oil enters the oil-water heat exchanger to be cooled by the coolant circuit. According to the different braking conditions of the retarder, the oil temperature in the inlet of the hydraulic retarder can be kept within the proper range through adjusting the oil flow rate into the evaporator properly.

Gear rattle noise is one of the important characteristics of manual and dual-clutch transmission，it is generated by the impact of unloaded meshing gear pairs in the transmission due to engine torsional vibration. Based on a front-drive manual transmission and a five dynos drivetrain NVH test bench with high-speed sine wave generator function, this paper designs an experimental program suitable for transmission rattle noise. By driving dynamometer to simulate the torque fluctuation of real engine, the main research is to study the characteristics of the transmission rattle noise under different excitation amplitudes and different excitation frequencies, and the sensitivity of rattle noise under different gears, different oil temperatures, different excitation amplitudes and excitation frequencies is analyzed. Finally, the transmission maps of rattle noise in different gears can be obtained.

Based on BF6M1015CP electronic diesel engine (it is a supercharged, water-cooled engine. It has 6 cylinders and it is for heavy-duty vehicle) and HD4070PR electronic automatic transmission (it covers heavy-duty applications requiring high input horsepower and torque. It contains torque converter module, control module, planetary module and output module. It has 7 forward gears and a power-take -off (PTO) and a retarder), the paper analyzes the shift system of an electronic automatic transmission and sets up a mathematic module of the shifting process. With the model the shifting process is analyzed and the model can be used directly in shifting process control, and the rules of shifting process can be derived. To improve the shift quality, in the paper the different control methods in different phases are used and reviewed that Include the open-loop control, fixed ramp rate, and closed-loop control.

This paper provides an investigation to improve vehicle powertrain NVH performance via modification of excitation and radiation system of powertrain. First of all, considering different excitation mechanisms of the powertrain, the excitation forces are analyzed. The FEM/BEM coupled analysis and the acoustic transfer vector (ATV) calculation as well as panel contribution analysis are applied to investigating the acoustic characteristics of the powertrain. Then a hybrid approach which couples the transmission gear profile modification for attenuating gear system excitation and the transmission housing modification for reducing transmission housing noise radiation is proposed to improve powertrain NVH performance. Experiment validation is conducted in order to assess the modified results. The assessment shows that this hybrid approach can effectively predict and reduce powertrain noise and vibration.

In the present paper a degradation assessment and life prediction method has been proposed for electro-hydraulic shift valve applied to control wet shift clutch in Power-shift steering transmission (PSST). Unlike traditional analysis of contaminant sensitivity, our work is motivated by the failure mechanisms of abrasive wear with a mathematic model. Plowing process included in abrasion will consecutively increase the roughness of mating surfaces and thereby enlarge the clearance space for leaking more fluid. It is an overwhelming wear mechanism in the degradation of shift valve within serious-contaminated fluid. Herein a mathematic model for assessment and prediction is proposed by considering particle morphology and abrasion theory. Such model has been verified for its applicability and accuracy through comparison between theoretical and experimental results. Assuming the proposed model to be general, valve wearing behavior in any hydraulic system can be simulated.

The prediction of temperature distribution and variation of oil-cooled sliding disk pair is essential for the design of wet clutches and brakes in a vehicle transmission system. A two-phase coupled heat transfer model is established in the study and some fluid-solid coupled heat transfer simulations are performed to investigate the thermal behaviors of wet clutch during sliding by CFD method. Both cooling liquid and grooved solid disks are contained in the heat transfer model and the heat convection due to the cooling liquid in the radial grooves is also considered by fluid-solid coupled transient heat transfer simulations. The temperature distribution and variation of the grooved disk are discussed and analyzed in detail. The results indicate that the temperature distribution on the grooved disk is nonuniform. The temperature within the middle radius area is higher than that in the inner and outer radius area.

In this paper the experiments of hydraulic free piston diesel engine is described. The experimental data were obtained from measurement instruments on the free piston diesel engine that has been developed by Beijing Institute of Technology [ 1 ]. This article discusses the influences of compression pressure, injection timing, and combustion process to the free piston diesel engine principle. The compression process experiment shows that the piston velocity, the compression ratio can be controlled by adjusting the compression pressure. With the increasing of the compression pressure, there is a growing a compression ratio and piston velocity. The study on injection timing shows that the injection timing impacts the cylinder pressure peak value and the pressure peak arrival time. The combustion process is quite different from the crankshaft engine because of the unique piston movement characteristics of the hydraulic free piston engine.

In this paper, a new-type balanced opposed-piston folded-cranktrain (OPFC) two-stroke diesel engine is developed by Beijing Institute of Technology. OPFC has some potential advantages such as simple structure, good balance, compact, high power density and thermal efficiency. The structural feature of OPFC engine leads to the performance is different with the conventional engine. In order to study and verify the characteristics of this kind of engine, the folded-crank train dynamics, cylinders scavenging process and combustion process are investigated. The influence of parameters on the engine performance is investigated, includes the fuel injection timing, intake/exhaust port timing. In addition, the nozzle diameter is investigated as a main factor to affect the mixture and combustion process in the cylinder.

In this paper the hardware and software of a real-time dynamic test bench for simulating the total road forces of vehicles fitted with Automated Manual Transmissions (AMT) is described. First, the purpose and meaning of this research are discussed. And then, we select the hardware components of the test bench system according to the application requirements and complete the system design. Statement of the structure, working principle and function of the system is also included in this part. According to the experimental procedure of simulating total road load forces of vehicle under real-time conditions on the dynamic test bench, the software system is designed using Visual C++ 6.0, CAN bus communication protocol, RS-232, and network technology. Finally, some experimental tests for the system are carried out with the results that this design corresponds to the real-time dynamic requirements.

This paper first discusses the principles of how to identify whether a time series has chaotic characteristics, and explores a method of finding out the embedding dimension of a time series. Then Grassberger-Procaccia (G-P) algorithm is adopted to calculate correlative dimension. After the validity of G-P algorithm is confirmed using several traditional strange attractors, it is applied to calculate the fractal dimension of some vibration signals of an automotive transmission. This article presents how to apply chaos and fractal theories to diagnose the wearing of ball bearings in automotive transmissions based on the analysis of the transmission acceleration vibration signals. The results show that the vibration signals of automotive transmissions have fractal nature. There are certain correlations between a bearing's condition and the fractal dimension of its vibration signal.

With the development of advanced ABE fermentation technology, the volumetric percentage of acetone, butanol and ethanol in the bio-solvents can be precisely controlled. To seek for an optimized volumetric ratio for ABE-diesel blends, the previous work in our team has experimentally investigated and analyzed the combustion features of ABE-diesel blends with different volumetric ratio (A: B: E: 6:3:1; 3:6:1; 0:10:0, vol. %) in a constant volume chamber. It was found that an increased amount of acetone would lead to a significant advancement of combustion phasing whereas butanol would compensate the advancing effect. Both spray dynamic and chemistry reaction dynamic are of great importance in explaining the unique combustion characteristic of ABE-diesel blend. In this study, a semi-detailed chemical mechanism is constructed and used to model ABE-diesel spray combustion in a constant volume chamber.

Hydrogen is a promising energy carrier because it is characterized by a fast combustion velocity, a wide range of sources, and clean combustion products. A hydrogen internal combustion engine (H2ICE) with a turbocharger has been used to solve the contradiction of power density and control NOx. However, the selection of a H2ICE compressor with a turbocharger is very different from traditional engines because of gas fuel. Hydrogen as a gas fuel has the same volume as its cylinder and thus increases pressure and reduces the mass flow rate of air in cylinder for a port fuel injection-H2ICE (PFI-H2ICE). In this study, a general method involving a H2ICE with a turbocharger is proposed by considering the effect of hydrogen on cylinders. Using this method, we can calculate the turbocharged pressure ratio and mass flow rate of air based on the target power and general parameters. This method also provides a series of intake temperatures of air before calculation to improve accuracy.

Within the hydraulic shifting circuit of power-shift steering transmission, the performance of filter is generally characterized by the theoretical filtration ratio. However in practical work, the actual filtration ratio is far less than the theoretical ratio. On the basis of investigation on the structural characteristics, the oil flowing distribution and the filter mechanisms, the re-filtering rate ω and recontaminative rate θ are defined to simulate the actual filtering process. Therefore, the dynamic filtration ratio is modelled and simulated in MATLAB/Simulink to investigate that how the filtering rate ω and θ influence the dynamic filtration ratio and the deviation between the dynamic ratio and theoretical ratio. Afterwards, the variation of dynamic filtration ratio is tested through a filtration experiment under the circumstances of various flow rate, temperature and pressure.

The acquisition of more authentic cylinder pressure data is the basis of engine combustion analysis. Due to the multiple advantages, quartz piezoelectric pressure transducers are generally applied to the measurement of the cylinder pressure. However, these transducers can only produce dynamic cylinder pressure data which may be significantly different from the actual values. Thus, the cylinder pressure data need to be corrected through a certain method, while different cylinder pressure correction methods will cause result divergences of the combustion analysis. This paper aims to acquire a proper cylinder pressure correction method by carrying out theoretical analysis based on the polytropic process in the compression stroke as well as the experimental research of the cylinder pressure of a turbocharged eight-cylinder diesel engine.