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This presentation evaluates the contribution of multi-objective programming scheme for the conceptual design of the Hybrid Electric Vehicle frame's structure using topological optimization. The compromise programming method was applied to describe the statically loaded multicompliance topology optimization. Solid Isotropic Material with Penalization (SIMP) was used as the interpolation scheme to indicate the dependence of material modulus upon regularized element densities. The sequential convex programming approach was applied to solve the optimization problem. The application on the chassis frame was used to demonstrate the characteristics of the presented methodologies based on the commercial software package OptiStruct.

In this paper, a new method for the driving of the hydraulic free piston engine (HFPE) is proposed. Hydraulic differential drive achieves the compression stroke automatically rather than special recovery system, which has a great influence on the engine dynamic performance. The purpose of this paper is to solve the key operation and control problems for HFPE to commix fuel with air. HFPE adopts two-stroke loop-scavenging and semi-direct injection. The semi-direct injection nozzle is located in the liner wall inside the main intake port, with the axes oriented towards the piston at the Bottom Dead Center (BDC). Different scavenging pressures and injection angles result in different impacts on the mixture of fuel and air in the cylinder. This study analyzes the changes of the combustion heat release rate by simulation.

Radial flow Variable Nozzle Turbine (VNT) enables better matching between the turbocharger and engine. At partial loading or low-end engine operating points, the nozzle vane opening of the VNT is decreased to achieve higher turbine efficiency and transient response, which is a benefit for engine fuel consumption and emission. However, under certain small nozzle opening conditions (such as nozzle brake and low-end operating points), strong shock waves and strong nozzle clearance flow are generated. Consequently, strong rotor-stator interaction between turbine nozzle and impeller is the key factor of the impeller high cycle fatigue and failure. In present paper, flow visualization experiment is carried out on a linear turbine nozzle. The turbine nozzle is designed to have single-sided clearance, and the Schlieren visualization method is used to describe the formation and development process of clearance flow and shock wave under different clearance and expansion ratio configurations.

The electric compound turbocharger(ECT) which integrates a high speed motor into a turbocharger rotor shaft can be used transiently to accelerate the turbocharger more quickly in response to an acceleration requirement. It can utilize the exhaust gas energy fully to improve the engine fuel efficiency and benefit for engine with lower emissions. The key technique of ECT is to solve the reliability problems when an electrical motor is integrated into a turbocharger shaft between the turbine and compressor wheels will increase the burden for the bearing support and affect the turbocharger shaft rotation characteristics. In order to know the dynamics behavior of higher load bearing system is explored for reliability, this paper focus on the nonlinear rotor dynamics characteristics of ECT rotor bearing system.

Particulate matter emissions are becoming a big issue for GDI engines as the emission regulations being more stringent. Methanol has been considered to be an important alternative fuel to reduce soot emissions. To understand the effect of methanol addition on soot and polycyclic aromatic hydrocarbons (PAHs) formation, the 2-D distributions of soot volume fraction and different size PAHs relative concentrations in methanol/gasoline laminar diffusion flames were measured by TC-LII and PLIF techniques. The effect of methanol was investigated under the conditions of the same carbon flow and the same flame height. The methanol volume fraction was set as M0/20/40/60/80. The results showed that the natural luminescent flame lift-off height and soot lift-off height increases consistently with the increasing methanol content due to the increase of outlet velocity of fuel vapor.

The hydraulic free piston engine is a complex mechanical-electro-liquid system, in order to simplify the complex system of the single hydraulic free piston engine, a new method for the driving of hydraulic free piston engine is proposed. Hydraulic differential drive achieves the compression stroke automatically rather than special recovery system. The structure and principle of hydraulic differential drive free-piston engine are analyzed and the mathematical model is established based on the piston force analysis and the hydraulic system working principle. In addition, the control strategy of this novel hydraulic driving engine is also introduced. Finally, the transient results of dynamics are obtained through simulation. Then we compare our results to the ones from the hydraulic free piston engine made by the company Innas.

The cylinder-by-cylinder variations have many bad impacts on the engine performance, such as increasing the engine speed fluctuation, enlarging the torsional vibration and noise. To deal with this problem, the impact mechanism of cylinder-by-cylinder variations on low order torsional vibration has been studied in this paper, and subsequently a new individual cylinder control strategy was designed by processing the instantaneous crankshaft rotation speed signal, detecting the cylinder-by-cylinder variation and using feed-back control. The acceleration characteristics of each cylinder in each engine cycle were compared with each other to extract the variation index. The feed-back control algorithm was based on the regulation of the fuel injection according to the detected variation level.

Hydraulic retarder, as an auxiliary braking device, is widely used in commercial vehicles. Nowadays, the hydraulic retarder’s internal oil is mainly cooled by the coolant circuit directly. It not only aggravates the load of engine cooling system, but also makes the abundant heat energy not be recycled properly. In this study, an independent energy supply device with organic Rankine cycles is applied to solve the problems above. In the structure of this energy supply device, the evaporator’s inlet and outlet is connected in parallel with the oil outlet and inlet of the retarder respectively. A part of oil enters the evaporator to transfer heat with the organic fluid, and the rest of oil enters the oil-water heat exchanger to be cooled by the coolant circuit. According to the different braking conditions of the retarder, the oil temperature in the inlet of the hydraulic retarder can be kept within the proper range through adjusting the oil flow rate into the evaporator properly.

To reduce the energy consumption level of electric vehicles, the working range of the regenerative braking system will gradually expand to the high state of charge of the battery. The time delay in the control signal transmission path of the high state of charge regenerative braking control process will affect the regenerative braking. At the same time, regenerative braking under a high state of charge puts forward higher requirements for the control accuracy of regenerative current. In the research of this paper, the motor model, battery model, and vehicle dynamics model are firstly established by using MATLAB/Simulink, and the dynamic relationship between regenerative current and regenerative braking torque is analyzed at the same time. Considering the system time delay, this paper proposes a high-charge regenerative braking control strategy (SPPC) that combines Smith prediction and prescribed performance control.

The principal objective of the present work is to investigate the fundamental characteristics of a commercially available outwardly opening twin-fluid injector, which utilizes air-assisted atomization principle to attain pulse-type injection of fuel-air mixture. The electromagnetic characteristics of this injector were simulated and the effects of dominating parameters on the electromagnetic force to drive injector were ascertained. On that basis, this paper elaborates on the fundamental characteristics of air-assisted spray using gasoline and kerosene with the employment of two types of optical testing techniques. The spray morphological evolution under varied fuel injection durations and ambient pressures were captured with high-speed shadowgraph thus the corresponding external macroscopic characteristics were obtained and further compared. Spray droplet velocity and diameter at fixed monitoring location were measured by using PDPA (Phase Doppler Particle Analyzer).

The Opposed Piston Two-Stroke (OPTS) engine has many advantages on power density, fuel tolerance, fuel flexibility and package space. A type of self-balanced opposed-piston folded-crank train two-stroke engine for Unmanned Aerial Vehicle (UAV) was studied in this paper. AVL BOOST was used for the thermodynamic simulation. It was a quasi-steady, filling-and-emptying flow analysis -- no intake or exhaust dynamics were simulated. The results were validated against experimental data. The effects of high altitude environment on engine performance have been investigated. Moreover, the matching between the engine and turbocharger was designed and optimized for different altitude levels. The results indicated that, while the altitude is above 6000m, a multi-stage turbocharged engine system need to be considered and optimized for the UAV.

Based on BF6M1015CP electronic diesel engine (it is a supercharged, water-cooled engine. It has 6 cylinders and it is for heavy-duty vehicle) and HD4070PR electronic automatic transmission (it covers heavy-duty applications requiring high input horsepower and torque. It contains torque converter module, control module, planetary module and output module. It has 7 forward gears and a power-take -off (PTO) and a retarder), the paper analyzes the shift system of an electronic automatic transmission and sets up a mathematic module of the shifting process. With the model the shifting process is analyzed and the model can be used directly in shifting process control, and the rules of shifting process can be derived. To improve the shift quality, in the paper the different control methods in different phases are used and reviewed that Include the open-loop control, fixed ramp rate, and closed-loop control.

Aiming at the high altitude operation problems for piston-type aero-engines and to improve the practical ceiling and high altitude dynamic performance, this thesis analyzes a controllable three-stage composite supercharging system, using a two-stage turbocharger coupled supercharger method. The GT-Power simulation model of a four-cylinder boxer engine was established, and the control strategy of variable flight height was obtained. The simulation research of engine performance from 0 to 20,000 meters above sea level has been carried out, which shows that the engine power is at the same level as the plain condition, and it could still maintain 85.28 percent of power even at the height of 20,000 meters, which meets the flight requirements of the aircraft.

The output power of a turbocharged diesel engine will decrease and the maximum torque point in the full load torque map will move backwards when the engine is operating at plateau.

As a probable solution to both energy and environmental crisis, methanol and methanol gasoline have been used as gasoline surrogates in several provinces of China. Most recently, the Ministry of Environmental Protection of China is drafting a special emission standard for methanol-fueled light-duty vehicles. Given the scarcity of available data, this paper evaluated regulated emissions, carbonyl compounds and particulate matter from a China-5 certificated gasoline/methanol dual-fuel vehicle over New European Driving Cycle (NEDC). The results elucidated that in context with gasoline mode, CO emitted in methanol mode decreased 11.2%, while no evident changes of THC and NOx emissions were noticed with different fueling regimes. The total carbonyls and formaldehyde have increased by 39.5% and 19.8% respectively after switching from gasoline to methanol. A remarkable decrease of 65.6% in particulate matter was observed in methanol mode.

The vehicle driveline suffers low frequency torsional vibration due to the abrupt change of input torque and torque fluctuation under variable frequency. This problem can be solved by model based control, so building a control oriented driveline model is extremely important. In this paper, an on-line recursive identification method is proposed for control oriented model and validated based on an electric car. First of all, the control oriented driveline model is simplified into a six-parameter model with double inertia. Secondly, based on stability analysis, motor torque and motor speed are chosen as input signal for on-line model identification. A recursive identification algorithm is designed and implemented based on Simulink. Meanwhile a detail model of the vehicle which considering driveline parameter variation is built based on ADAMS. Thirdly, on-line identification is conducted by using co-simulation of ADAMS and Simulink.

For the application of advanced clean combustion technologies, such as diesel HCCI/LTC, a compressor with high efficiency over a broad operation range is required to supply a high amount of EGR with minimum pumping loss. A compressor with high pitch of vaneless diffuser would substantially improve the flow range of the compressor, but it is at the cost of compressor efficiency, especially at low mass flow area where most of the city driving cycles resides. In present study, an ultra low solidity compressor vane diffuser was numerically investigated. It is well known that the flow leaving the impeller is highly distorted, unsteady and turbulent, especially at relative low mass flow rate and near the shroud side of the compressor. A conventional vaned diffuser with high stagger angle could help to improve the performance of the compressor at low end. However, adding diffuser vane to a compressor typically restricts the flow range at high end.

An opposed piston two-stroke engine is more suitable for use in an unmanned aerial vehicle because of its small size, excellent self-balancing, stable operation, and low noise. Consequently, in this study, based on experimental data for a prototype opposed piston two-stroke engine, numerical simulation models were established using GT-POWER for 1D simulation and AVL-FIRE for 3D CFD simulation. The mesh grid and solver parameters for the numerical model of the CFD simulation were determined to guarantee the accuracy of the numerical simulation, before studying and optimizing the ventilation efficiency of the engine with different dip angles. Furthermore, the fuel spray and combustion were analyzed and optimized in details.

Performances of a centrifugal turbocharger compressor are investigated and validated in this paper. Based on the validation results, numerical optimizations are performed using ANN and CFD methods. Different impeller geometry with free parameters controlling stacking laws, end-wall, blade sectional camber curves and corresponding performances are used as input layer of ANN in the optimization, while adiabatic total-to-total efficiency and total pressure ratio are used as output layer of the optimization cycle. With this method, the performances of the compressor investigated in this paper are improved notably.

This paper provides an investigation to improve vehicle powertrain NVH performance via modification of excitation and radiation system of powertrain. First of all, considering different excitation mechanisms of the powertrain, the excitation forces are analyzed. The FEM/BEM coupled analysis and the acoustic transfer vector (ATV) calculation as well as panel contribution analysis are applied to investigating the acoustic characteristics of the powertrain. Then a hybrid approach which couples the transmission gear profile modification for attenuating gear system excitation and the transmission housing modification for reducing transmission housing noise radiation is proposed to improve powertrain NVH performance. Experiment validation is conducted in order to assess the modified results. The assessment shows that this hybrid approach can effectively predict and reduce powertrain noise and vibration.