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This review paper summarizes major and representative developments in vehicular emissions regulations and technologies from 2015. The paper starts with the key regulatory advancements in the field, including newly proposed Euro 6 type regulations for Beijing, China, and India in the 2017-20 timeframe. Europe is continuing developments towards real driving emissions (RDE) standards with the conformity factors for light-duty diesel NOx ramping down to 1.5X by 2021. The California heavy duty (HD) low-NOx regulation is advancing and may be proposed in 2017/18 for implementation in 2023+. LD (light duty) and HD engine technology continues showing marked improvements in engine efficiency. Key developments are summarized for gasoline and diesel engines to meet both the emerging criteria and greenhouse gas regulations. LD gasoline concepts are achieving 45% BTE (brake thermal efficiency or net amount of fuel energy gong to the crankshaft) and closing the gap with diesel.

This review paper summarizes major developments in vehicular emissions regulations and technologies (light-duty, heavy-duty, gasoline, diesel) in 2011. First, the paper covers the key regulatory developments in the field, including proposed criteria pollutant tightening in California; and in Europe, the newly proposed PN (particle number) regulation for direct injection gasoline engines, test cycle development, and in-use testing discussions. The proposed US LD (light-duty) greenhouse gas (GHG) regulation for 2017-25 is reviewed, as well as the finalized, first-ever, US HD (heavy-duty) GHG rule for 2014-17. The paper then gives a brief, high-level overview of key emissions developments in LD and HD engine technology, covering both gasoline and diesel. Emissions challenges include lean NOx remediation for diesel and lean-burn gasoline to meet both the emerging NOx and GHG regulations.

As demand for wall-flow Diesel Particulate Filters (DPF) increases, accurate predictions of DPF behavior, and in particular their pressure drop, under a wide range of operating conditions bears significant engineering applications. In this work, validation of a model and development of a simulator for predicting the pressure drop of clean and particulate-loaded DPFs are presented. The model, based on a previously developed theory, has been validated extensively in this work. The validation range includes utilizing a large matrix of wall-flow filters varying in their size, cell density and wall thickness, each positioned downstream of light or heavy duty Diesel engines; it also covers a wide range of engine operating conditions such as engine load, flow rate, flow temperature and filter soot loading conditions. The validated model was then incorporated into a DPF pressure drop simulator.

This review paper summarizes major developments in vehicular emissions regulations and technologies from 2014. The paper starts with the key regulatory advancements in the field, including newly proposed Non-Road Mobile Machinery regulations for 2019-20 in Europe, and the continuing developments towards real driving emissions (RDE) standards. An expert panel in India proposed a roadmap through 2025 for clean fuels and tailpipe regulations. LD (light duty) and HD (heavy-duty) engine technology continues showing marked improvements in engine efficiency. Key developments are summarized for gasoline and diesel engines to meet both the emerging NOx and GHG regulations. HD engines are demonstrating more than 50% brake thermal efficiency using methods that can reasonably be commercialized. Next, NOx control technologies are summarized, including SCR (selective catalytic reduction), lean NOx traps, and combination systems. Emphasis is on durability and control.

This review article summarizes major and representative developments in vehicle emissions regulations, engine efficiency, and emission control from 2017. The article starts with the key regulatory developments in the field, including newly proposed European light-duty (LD) CO2 regulations (15 and 30% cuts in 2025 and 2030, respectively, from 2020 levels) and technical improvements of the Euro 6 real driving emissions (RDE) regulations. China finalized their new energy vehicle (NEV) mandates for 2019 and 2020. LD and heavy-duty (HD) engine technology continues showing marked improvements in engine efficiency. Key developments are summarized for gasoline and diesel engines to meet both the emerging criteria and greenhouse gas (GHG) regulations. Several LD gasoline concepts are achieving 10-15% and some up to 35% reductions relative to gasoline direct injection (GDI) engines of today.

This review paper summarizes major and representative developments in vehicle engine efficiency and emissions regulations and technologies from 2016. The paper starts with the key regulatory developments in the field, including newly proposed European RDE (real driving emissions) particle number regulations, and Euro 6 type regulations for China and India in the 2020 timeframe. China will be tightening 30-40% relative to Euro 6 in 2023. The California heavy duty (HD) low-NOx regulation is advancing and the US EPA is anticipating developing a harmonized proposal for implementation in 2023+. The US also finalized the next round of HD GHG (greenhouse gas) regulations for 2021-27, requiring 5% engine CO2 reductions. LD (light duty) and HD engine technology continues showing marked improvements in engine efficiency. Key developments are summarized for gasoline and diesel engines to meet both the emerging criteria and greenhouse gas regulations.

For more than two decades [1,2], Corning has served the community with an annual review of global regulatory and technological advances pertaining to emissions from internal combustion engine (ICE) driven vehicles and machinery. We continue with a review for the year 2020, which will be remembered by COVID and the significant negative impact it had on the industry. However, it also provided a glimpse of the possible improvement in air quality with reduced anthropogenic emissions. It was a year marked by goals set for climate change mitigation via reduced fossil fuel use by the transportation sector. Governments stepped up plans to accelerate the adoption of zero tailpipe emitting vehicles. However, any transformation of the transportation sector is not going to happen overnight due to the scale of the infrastructure and technology challenges. A case in point is China, which announced a technology roadmap which envisions half of the vehicles to be hybrids in 2035.

This review paper covers major regulatory and technology developments in 2018 pertinent to tailpipe emissions of greenhouse gases and criteria pollutants. Europe has proposed ambitious reductions in CO2 limits for both light- and heavy-duty sectors. The challenge is compounded with changing measurement norms and a significant shift away from fuel efficient diesels in the light-duty (LD) space. Both incremental and step changes are being made to advance internal combustion. New studies show that in-use NOx emissions from diesels can be much lower than required by the Euro 6 regulation. Discussions have already started on Euro 7 regulations, and the leading regulatory concepts and proposed technical solutions are provided. In the heavy-duty (HD) sector, the progress is outlined in improving engine and vehicle fuel efficiency through the US Department of Energy’s (DOE’s) SuperTruck II program and other representative studies.

This review summarizes the latest developments in diesel emissions regarding regulations, engines, NOx (nitrogen oxides) control, particulate matter (PM) reductions, and hydrocarbon (HC) and CO oxidation. Regulations are advancing with proposals for PN (particle number) regulations that require diesel particulate filters (DPFs) for Euro VI in 2013-14, and SULEV (super ultra low emission vehicle) fleet average light-duty (LD) emissions likely to be proposed in California for ~2017. CO₂ regulations will also impact diesel engines and emissions, probably long into the future. Engine technology is addressing these needs. Heavy-duty (HD) research engines show 90% lower NOx at the same PM or fuel consumption levels as a reference 2007 production engine. Work is starting on HD gasoline engines with promising results. In light duty (LD), engine downsizing is progressing and deNOx is emerging as a fuel savings strategy.

For years, diesel engines have been the focus of particulate matter emission reductions. Now, however, modern diesel engines emit less particles than a comparable gasoline engine. This transformation necessitates an introduction of particulate reduction strategies for the gasoline-powered vehicle. Many strategies can be leveraged from diesel engines, but new combustion and engine control technologies will be needed to meet the latest gasoline regulations across the globe. Particulate reduction is a critical health concern in addition to the regulatory requirements. This is a vital issue with real-world implications. Reducing Particulate Emissions in Gasoline Engines encompasses the current strategies and technologies used to reduce particulates to meet regulatory requirements and curtail health hazards - reviewing principles and applications of these techniques.

In April 2003, a small field study was initiated to evaluate the effect of lube oil formulations on ash accumulation in heavy-duty diesel DPFs. Nine (9) Fuel Delivery Trucks were retrofitted with passive diesel particulate filters and fueled with ultra low sulfur diesel which contains less than 15 ppm sulfur. Each vehicle operated in the field for 18 months or approximately 160,000 miles (241,401 km) using one of three lube oil formulations. Ash accumulation was determined for each vehicle and compared between the three differing lube oil formulations. Ash analyses, used lube oil analysis and filter substrate evaluations were performed to provide a complete picture of DPF operations. The evaluation also examined some of the key parameters that allows for the successful implementation of the passive DPF in this heavy-duty application.

To meet the future emission targets for Diesel engines, one trend is the use of Catalyzed Diesel Particulate Filters (CDPF). Catalyzing the filter, however, alters filter behavior. In particular, alteration in filter permeability imparts a significant change in the filter's performance. To understand the impact of the catalyst coating on a DPF, engine tests have been conducted to measure the pressure drop across DPFs with different catalyst coatings, cell densities, and soot loadings. The tests were performed over a range of engine speeds and loads, with a corresponding range in exhaust flow rates and temperatures. A pressure drop model based on previous work for uncatalyzed filters has been modified and validated for CDPFs. To achieve optimum design for DPF's, a parametric study comparing the influence of catalyst, cell density, wall thickness, filter length and diameter was done.

Accumulation of lubricant and fuel derived ash in the diesel particulate filter (DPF) during vehicle operation results in a significant increase of pressure drop across the after-treatment system leading to loss of fuel economy and reduced soot storage capacity over time. Under certain operating conditions, the accumulated ash and/or soot cake layer can collapse resulting in ash deposits upstream from the typical ash plug section, henceforth termed mid-channel ash deposits. In addition, ash particles can bond (either physically or chemically) with neighboring particles resulting in formation of bridges across the channels that effectively block access to the remainder of the channel for the incoming exhaust gas stream. This phenomenon creates serious long-term durability issues for the DPF, which often must be replaced. Mid-channel deposits and ash bridges are extremely difficult to remove from the channels as they often sinter to the substrate.

In urban areas, particulate emission from diesel engines is one of the pollutants of most concern. As a result, particulate emission control from urban bus diesel engines using particle filter technology is being evaluated at several locations in the US. A project entitled, “Clean Diesel Vehicle Air Quality Project” has been initiated by NY City Transit under the supervision of NYSDEC and with active participation from several industry partners. Under this program, 25 NY City transit buses with DDC Series 50 engines have been equipped with continuously regenerating diesel particulate filter systems and have been operating with ultra low sulfur diesel (< 30 ppm S) in transit service in Manhattan since February 2000. These buses were evaluated over a 9 month period for operations, maintainability and durability of the particulate filter.

Particulate emission from diesel engines is one of the most important pollutants in urban areas. As a result, particulate emission control from urban bus diesel engines using particle filter technology is being evaluated at several locations in the US. A project entitled “Clean Diesel Demonstration Program” has been initiated by NY City Transit under the supervision of NY State DEC and with active participation from several industrial partners. Under this program, several NY City transit buses with DDC Series 50 engines have been equipped with continuously regenerating diesel particulate filter system and are operating with ultra low sulfur diesel (< 30 ppm S) in transit service in Manhattan since February 2000. These buses are being evaluated over a 8-9 month period for operations, maintainability and durability of the particulate filter.

The proposed Euro-7 regulations are expected to build on the significant emissions reductions that have already been achieved using advanced Euro VI compliant after treatment systems (ATS). The introduction of in-service conformity (ISC) requirements during Euro VI paved the way for enabling compliance during real-world driving conditions. The diverse range of applications and resulting operating conditions greatly impact ATS design and the ability of the diesel particulate filter (DPF) to maintain performance under the most challenging boundary conditions including cold starts, partial/complete regenerations, and high passive soot burn operation. The current study attempts to map the particle number (PN) filtration performance of different DPF technologies under a variety of in-use cycles developed based on field-data from heavy duty Class-8 / N3 vehicles.

Efficient aftertreatment management requires accurate sensing of both particulate filter soot and ash levels for optimized feedback control. Currently a combination of pressure drop measurements and predictive models are used to indirectly estimate the loading state of the filter. Accurate determination of filter soot loading levels is challenging under certain operating conditions, particularly following partial regeneration events and at low flow rate (idle) conditions. This work applied radio frequency (RF)-based sensors to provide a direct measure of the particulate filter soot levels in situ. Direct measurements of the filter loading state enable advanced feedback controls to optimize the combined engine and aftertreatment system for improved DPF management. This study instrumented several cordierite and aluminum titanate diesel particulate filters with RF sensors. The systems were tested on a range of light- and heavy-duty applications, which included on- and off-road engines.

Gasoline particulate filters (GPF) have become a standard aftertreatment component in Europe, China, and since recently, India, where particulate emissions are based on a particle number (PN) standard. The anticipated evolution of regulations in these regions towards future EU7, CN7, and BS7 standards further enhances the needs with respect to the filtration capabilities of the GPFs used. Emission performance has to be met over a broader range in particle size, counting particles down to 10nm, and over a broader range of boundary conditions. The requirements with respect to pressure drop, aiming for as low as possible, and durability remain similar or are also enhanced further. To address these future needs new filter technologies have been developed. New technologies for uncatalyzed GPF applications have been introduced in our previous publications.

With the introduction of EU6d and CN6 all vehicles with gasoline direct injection and many with port fuel injection engine will be equipped with a gasoline particulate filter (GPF). A range of first generation filter technologies has been introduced successfully, helping to significantly reduce the tailpipe particulate number emissions. The continued focus on particulate emissions and the increasing understanding of their impact on human health, combined with the advanced emission regulations under RDE conditions results in the desire for filters with even higher filtration efficiency, especially in the totally fresh state. At the same time, to balance with the requirements on power and CO2, limitations exist with respect to the tolerable pressure drop of filters. In this paper we will report on a new generation of gasoline particulate filters for uncatalyzed applications.

With the introduction of the current EU5 standards the diesel particulate filter has become a key element in the aftertreatment of diesel passenger cars. The upcoming future emission standards target primarily a further reduction in NOx emission as well as reduced fleet average CO₂ emissions. Although the particulate filter has no direct influence on the reduction of these species, the needs of future aftertreatment systems impose additional requirements on advanced filter technologies. In this paper we are introducing two new filter products based on a new low porosity aluminum titanate family that complement the current DuraTrap® AT filter products. The new products offer the potential for an increased soot mass limit or a significant reduction in pressure drop. The enhanced performance of the new filter products is discussed and demonstrated in a large number of experimental data obtained in engine bench tests.