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Technical Paper

The Simulation of Single Cylinder Intake and Exhaust Systems

1967-02-01
670478
A detailed description of a numerical method for computing unsteady flows in engine intake and exhaust systems is given. The calculations include the effects of heat transfer and friction. The inclusion of such calculations in a mathematically simulated engine cycle is discussed and results shown for several systems. In particular, the effects of bell-mouth versus plain pipe terminations and the effects of a finite surge tank are calculated. Experimental data on the effect of heat transfer from the back of the intake valve on wave damping are given and show the effect to be negligible. Experimental data on wave damping during the valve closed period and on the temperature rise of the air near the valve are also given.
Technical Paper

The Radiant and Convective Components of Diesel Engine Heat Transfer

1963-01-01
630148
The ratio of two temperature gradients across the combustion-chamber wall in a diesel engine is used to provide a heat flow ratio showing the radiant heat transfer as a per cent of local total heat transfer. The temperature gradients were obtained with a thermocouple junction on each side of the combustion-chamber wall. The first temperature gradient was obtained by covering the thermocouple at the cylinder gas-wall interface with a thin sapphire window, while the second was obtained without the window. Results show that the time-average radiant heat transfer is of significant magnitude in a diesel engine, and is probably even more significant in heat transfer during combustion and expansion.
Technical Paper

The Effect of Injection Pressure on Air Entrainment into Transient Diesel Sprays

1999-03-01
1999-01-0523
The objective of this research was to investigate the effect of injection pressure on air entrainment into transient diesel sprays. The main application of interest was the direct injection diesel engine. Particle Image Velocimetry was used to make measurements of the air entrainment velocities into a spray plume as a function of time and space. A hydraulically actuated, electronically controlled unit injector (HEUI) system was used to supply the fuel into a pressurized spray chamber. The gas chamber density was maintained at 27 kg/m3. The injection pressures that were studied in this current research project were 117.6 MPa and 132.3 MPa. For different injection pressures, during the initial two-thirds of the spray plume there was little difference in the velocities normal to the spray surface. For the last third of the spray plume, the normal velocities were 125% higher for the high injection pressure case.
Technical Paper

The Detection of Visual Distraction using Vehicle and Driver-Based Sensors

2016-04-05
2016-01-0114
Distracted driving remains a serious risk to motorists in the US and worldwide. Over 3,000 people were killed in 2013 in the US because of distracted driving; and over 420,000 people were injured. A system that can accurately detect distracted driving would potentially be able to alert drivers, bringing their attention back to the primary driving task and potentially saving lives. This paper documents an effort to develop an algorithm that can detect visual distraction using vehicle-based sensor signals such as steering wheel inputs and lane position. Additionally, the vehicle-based algorithm is compared with a version that includes driving-based signals in the form of head tracking data. The algorithms were developed using machine learning techniques and combine a Random Forest model for instantaneous detection with a Hidden Markov model for time series predictions.
Technical Paper

System Optimization for a 2-Stroke Diesel Engine with a Turbo Super Configuration Supporting Fuel Economy Improvement of Next Generation Engines

2014-11-11
2014-32-0011
The objective of this paper is to present the results of the GT Power calibration with engine test results of the air loop system technology down selection described in the SAE Paper No. 2012-01-0831. Two specific boosting systems were identified as the preferred path forward: (1) Super-turbo with two speed Roots type supercharger, (2) Super-turbo with centrifugal mechanical compressor and CVT transmission both downstream a Fixed Geometry Turbine. The initial performance validation of the boosting hardware in the gas stand and the calibration of the GT Power model developed is described. The calibration leverages data coming from the tests on a 2 cylinder 2-stroke 0.73L diesel engine. The initial flow bench results suggested the need for a revision of the turbo matching due to the big gap in performance between predicted maps and real data. This activity was performed using Honeywell turbocharger solutions spacing from fixed geometry waste gate to variable nozzle turbo (VNT).
Journal Article

Synthesis of Efficient Powersplit CVT/IVT System

2014-04-01
2014-01-1726
The target of the work is to find out the algorithm of definition of the ratios of mechanical part of complex powersplit CVT/IVT system with regard to the highest achievable efficiency. The presented synthesis is focused on powersplit systems, which will consist of a CVT part, differential and eventually by-pass gear. The algorithm will be programmed and become an integral part of the program Sungear developed on Czech Technical University in Prague for analyses and synthesis of planetary stepped transmissions and CVT/IVT powersplit systems. The article will mainly present the algorithm of definition of efficient powersplit system. For the search of the efficient powersplit system we assume that the following parameters are given: a Spread and efficiency of used CVT system. b Total spread of the whole powersplit CVT/IVT mechanism. c Optional: Ratios of the used CVT system. d Optional: Ratios of the whole powersplit CVT/IVT system.
Technical Paper

Simulation of a Crankcase Scavenged, Two-Stroke, SI Engine and Comparisons with Experimental Data

1969-02-01
690135
A detailed mathematical model of the thermodynamic events of a crankcase scavenged, two-stroke, SI engine is described. The engine is divided into three thermodynamic systems: the cylinder gases, the crankcase gases, and the inlet system gases. Energy balances, mass continuity equations, the ideal gas law, and thermodynamic property relationships are combined to give a set of coupled ordinary differential equations which describe the thermodynamic states encountered by the systems of the engine during one cycle of operation. A computer program is used to integrate the equations, starting with estimated initial thermodynamic conditions and estimated metal surface temperatures. The program iterates the cycle, adjusting the initial estimates, until the final conditions agree with the beginning conditions, that is, until a cycle results.
Technical Paper

Psychophysics of Trust in Vehicle Control Algorithms

2016-04-05
2016-01-0144
Increasingly sophisticated vehicle automation can perform steering and speed control, allowing the driver to disengage from driving. However, vehicle automation may not be capable of handling all roadway situations and driver intervention may be required in such situations. The typical approach is to indicate vehicle capability through displays and warnings, but control algorithms can also signal capability. Psychophysical methods can be used to link perceptual experiences to physical stimuli. In this situation, trust is an important perceptual experience related to automation capability that is revealed by the physical stimuli produced by different control algorithms. For instance, precisely centering the vehicle in the lane may indicate a highly capable system, whereas simply keeping the vehicle within lane boundaries may signal diminished capability.
Technical Paper

Pressure-Based Knock Measurement Issues

2017-03-28
2017-01-0668
Highly time resolved measurements of cylinder pressure acquired simultaneously from three transducers were used to investigate the nature of knocking combustion and to identify biases that the pressure measurements induce. It was shown by investigating the magnitude squared coherence (MSC) between the transducer signals that frequency content above approximately 40 kHz does not originate from a common source, i.e., it originates from noise sources. The major source of noise at higher frequency is the natural frequency of the transducer that is excited by the impulsive knock event; even if the natural frequency is above the sampling frequency it can affect the measurements by aliasing. The MSC analysis suggests that 40 kHz is the appropriate cutoff frequency for low-pass filtering the pressure signal. Knowing this, one can isolate the knock event from noise more accurately.
Technical Paper

Physical Model of a Twin-scroll Turbine with Unsteady Flow

2015-04-14
2015-01-1718
The paper describes a way to a 1-D central streamline model of a radial turbine flow, suitable for twin-scroll description and based on approximation of real physics of flow mixing and energy transformation. The original 1-D model of a single scroll turbine, described earlier in numerous SAE papers, has been amended by twin-scroll nozzles (both vaneless or with blade cascades) and mixing of individual partitions of flows upstream of additional vaneless nozzle and an impeller. This model is transferable to 1-D unsteady simulations as it is (i.e., using quasi-steady approach) or using 1-D unsteady solvers. It has suitable features even for more detailed description of turbine flows and energy transformation. The first results of pulse influence on turbine maps delivered expected results consisting of complicated interaction between individual losses.
Journal Article

Multi-Dimensional Modeling of the Soot Deposition Mechanism in Diesel Particulate Filters

2008-04-14
2008-01-0444
A computational, three-dimensional approach to investigate the behavior of diesel soot particles in the micro-channels of wall-flow Diesel Particulate Filters is presented. The KIVA3V CFD code, already extended to solve the 2D conservation equations for porous media materials [1], has been enhanced to solve in 2-D and 3-D the governing equations for reacting and compressible flows through porous media in non axes-symmetric geometries. With respect to previous work [1], a different mathematical approach has been followed in the implementation of the numerical solver for porous media, in order to achieve a faster convergency as source terms were added to the governing equations. The Darcy pressure drop has been included in the Navier-Stokes equations and the energy equation has been extended to account for the thermal exchange between the gas flow and the porous wall.
Technical Paper

Modeling of Equivalence Ratio Effects on Particulate Formation in a Spark-Ignition Engine under Premixed Conditions

2014-04-01
2014-01-1607
3-D Computational Fluid Dynamics (CFD) simulations have been performed to study particulate formation in a Spark-Ignition (SI) engine under premixed conditions. A semi-detailed soot model and a chemical kinetic model, including poly-aromatic hydrocarbon (PAH) formation, were coupled with a spark ignition model and the G equation flame propagation model for SI engine simulations and for predictions of soot mass and particulate number density. The simulation results for in-cylinder pressure and particle size distribution (PSDs) are compared to available experimental studies of equivalence ratio effects during premixed operation. Good predictions are observed with regard to cylinder pressure, combustion phasing and engine load. Qualitative agreements of in-cylinder particle distributions were also obtained and the results are helpful to understand particulate formation processes.
Technical Paper

Measurement of Exhaust Emissions of Small Gasoline Engines Under Real-World Driving Conditions

2014-10-13
2014-01-2811
The paper focuses on portable “on-board” instrumentation and methods for evaluation of exhaust emissions from scooters and various small machinery under real-world driving conditions. Two approaches are investigated here. In one, a miniature on-board system mounted on the equipment itself performs online measurements of the concentrations of the pollutants of interest (HC, CO, CO2, NOx, some property of particulate matter), and measurement or computation of the intake air flow. This approach has been used on a 50 cm3 scooter fitted with a 14-kg on-board system and driven on local routes. Measured concentrations of gaseous compounds, particle mass and total particle length were multiplied with the corresponding intake air flow computed from measured engine rpm, intake air manifold pressure and temperature. In the second approach, a full-flow dilution tunnel, gas analyzers and particle measurement or sampling devices are mounted on an accompanying hand cart or vehicle.
Technical Paper

Load Identification of a Suspension Assembly Using True-Load Self Transducer Generation

2016-04-05
2016-01-0429
The performance of a structural design significantly depends upon the assumptions made on input load. In order to estimate the input load, during the design and development stage of the suspension assembly of a BAJA car, designers and analysts invest immense amount of time and effort to formulate the mathematical model of the design. These theoretical formulations may include idealization errors which can affect the performance of the car as a final product. Due to the errors associated with the assumption of design load, several components might have more weight or may have less strength than needed. This discrepancy between the assumed input load (lab or theoretical studies) and the actual load from the environment can be eliminated by performing a real life testing process using load recovery methodology. Commercial load cells exist in industry to give engineers insight to understanding the complex real world loading of their structures.
Technical Paper

Limitations of Sector Mesh Geometry and Initial Conditions to Model Flow and Mixture Formation in Direct-Injection Diesel Engines

2019-04-02
2019-01-0204
Sector mesh modeling is the dominant computational approach for combustion system design optimization. The aim of this work is to quantify the errors descending from the sector mesh approach through three geometric modeling approaches to an optical diesel engine. A full engine geometry mesh is created, including valves and intake and exhaust ports and runners, and a full-cycle flow simulation is performed until fired TDC. Next, an axisymmetric sector cylinder mesh is initialized with homogeneous bulk in-cylinder initial conditions initialized from the full-cycle simulation. Finally, a 360-degree azimuthal mesh of the cylinder is initialized with flow and thermodynamics fields at IVC mapped from the full engine geometry using a conservative interpolation approach. A study of the in-cylinder flow features until TDC showed that the geometric features on the cylinder head (valve tilt and protrusion into the combustion chamber, valve recesses) have a large impact on flow complexity.
Journal Article

Instrumentation, Acquisition and Data Processing Requirements for Accurate Combustion Noise Measurements

2015-06-15
2015-01-2284
The higher cylinder peak pressure and pressure rise rate of modern diesel and gasoline fueled engines tend to increase combustion noise while customers demand lower noise. The multiple degrees of freedom in engine control and calibration mean there is more scope to influence combustion noise but this must first be measured before it can be balanced with other attributes. An efficient means to realize this is to calculate combustion noise from the in-cylinder pressure measurements that are routinely acquired as part of the engine development process. This publication reviews the techniques required to ensure accurate and precise combustion noise measurements. First, the dynamic range must be maximized by using an analogue to digital converter with sufficient number of bits and selecting an appropriate range in the test equipment.
Technical Paper

Innovative Configuration of the Closed-Loop Test Stand

2015-04-14
2015-01-1092
The purpose of the article is to describe different possibilities of the innovative concept of the closed-loop test rig. The performed tests will be demonstrated with the example of measured data. Firstly the article will describe in detail the design of the test stand and both torque units. The power flow in the closed-loop circuit will be described and measured to find out the power losses of all parts. The measurement will be done for manual and planetary pretensioning mechanism. The comparison of the overall efficiency and demanded power for both torque units will be given. For evaluation of gearbox efficiency, the magnitude of power losses will be evaluated for different revolutions, torque levels and shifted speeds. For a long term tests, the unmanned operation is prepared. For this purpose is the stand equipped with electromechanical shift robots. The description of its concept and functioning will be part of the paper.
Technical Paper

Improving Upon Best Available Technology: A Clean Flex Fuel Snowmobile

2008-09-09
2008-32-0049
The University of Wisconsin-Madison Snowmobile Team has designed and constructed a clean, quiet, high performance snowmobile for entry in the 2008 Society of Automotive Engineers' Clean Snowmobile Challenge. Built on a 2003 cross-country touring chassis, this machine features a 750 cc fuel-injected four-stroke engine equipped with a fuel sensor which allows operation ranging from regular gasoline to an 85% blend of ethanol and gasoline (E85). The engine has been customized with a Mototron control system which allows for full engine optimization using a range of fuels from E00 to E85. Utilizing a heated oxygen sensor and a 3-way catalyst customized for this engine by W.C. Heraeus-GmbH, this sled reduces NOx, HC and CO emissions by up to 89% to an average specific mass of 0.484, 0.154, 4.94 g/kW-hr respectively. Finally, the Mototron system also allowed Wisconsin to extract another 4 kW from the Weber 750cc engine; producing 45 kW and 65 Nm of torque.
Journal Article

Improved Chemical Kinetics Numerics for the Efficient Simulation of Advanced Combustion Strategies

2014-04-01
2014-01-1113
The incorporation of detailed chemistry models in internal combustion engine simulations is becoming mandatory as local, globally lean, low-temperature combustion strategies are setting the path towards a more efficient and environmentally sustainable use of energy resources in transportation. In this paper, we assessed the computational efficiency of a recently developed sparse analytical Jacobian chemistry solver, namely ‘SpeedCHEM’, that features both direct and Krylov-subspace solution methods for maximum efficiency for both small and large mechanism sizes. The code was coupled with a high-dimensional clustering algorithm for grouping homogeneous reactors into clusters with similar states and reactivities, to speed-up the chemical kinetics solution in multi-dimensional combustion simulations.
Technical Paper

Impact of Ester Structures on the Soot Characteristics and Soot Oxidative Reactivity of Biodiesel

2015-04-14
2015-01-1080
A study and analysis of the relation of biodiesel chemical structures to the resulting soot characteristics and soot oxidative reactivity is presented. Soot samples generated from combustion of various methyl esters, alkanes, biodiesel and diesel fuels in laminar co-flow diffusion flames are analyzed to evaluate the impact of fuel-bound oxygen in fatty acid esters on soot oxidation behavior. Thermogravimetric analysis (TGA) of soot samples collected from diffusion flames show that chemical variations in biodiesel ester compounds have an impact on soot oxidative reactivity and soot characteristics in contrast to findings reported previously in the literature. Soot derived from methyl esters with shorter alkyl chains, such as methyl butyrate and methyl hexanoate, exhibit higher reactivity than those with longer carbon chain lengths, such as methyl oleate, which are more representative of biodiesel fuels.
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