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When gas conductance/natural convection plays a major role as heat transfer path, microporous insulations reveal distinct advantages compared to Multi-Layer Insulations (MLI). For re-entry vehicles as e. g. HERMES or capsules silica and ceramic microfiber insulations have been investigated by DASA/ERNO in a temperature range up to 650 °C or, respectively, up to 1200 °C. In the frame of an ESTEC funded study three types of microporous insulations - microfiber, microsphere and polyimide foam - have been analytically and experimentally investigated as candidates for the internal insulation of a MARS-lander in a carbon-dioxide atmosphere for temperatures ranging from - 110 °C to 50 °C. This paper compares the test results with analytical heat transfer calculations and describes methods to improve the thermal insulation performance.

During Extravehicular Activities (EVA) an astronaut has to be protected against various external factors ranging from mechanical hazards to solar radiation and micrometeoroids. An important element in this external protection is the outermost fabric layer. It has to ensure the mechanical protection of the pressure retention bladder and at the same time - by its thermooptical properties - plays an important role in the thermal control of the space suit. New weaving and knitting technologies enable the fabrication of so-called 3-D fabrics with interconnected layers and local variation of properties in one manufacturing step. By this a tailored design of protection properties is possible. A study has been performed to define concepts adapted for use on a European Space Suit. Different fabric samples were manufactured and tested, amongst others, for strength, flexibility, puncture and wear resistance, UV stability, flammability, out/offgassing and micrometeoroid protection effctiveness.