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Technical Paper

Utilizing Computed Tomography for Cell Characterization, Quality Assessment, and Failure Analysis

2024-01-16
2024-26-0189
Computed Tomography (CT) has become a potent instrument for non-invasive assessment of battery cell integrity, providing detailed insights into their internal structure. The present study explores the capabilities and advantages of employing CT for cell characterization through a systematic evaluation from various parameters. The evaluation results will be based on real-world experiments conducted on a standard battery cell, assessing the CT system’s ability to provide precise internal measurements, detect defects, and ensure the overall integrity of the cell. We outline a comprehensive framework that includes criteria such as system specifications, image quality, software capabilities, maintenance, service, and cost-effectiveness.
Technical Paper

Utilization of Blends of Jatropha Oil and N-Butanol in a Naturally Aspirated Compression Ignition Engine

2013-10-14
2013-01-2684
Diesel Engines are widely used in transportation, industrial and agriculture sectors worldwide due to their versatility and ruggedness. However, they also emit harmful emissions detrimental to human health and environment. Apart from environmental degradation, the perturbation in international crude oil prices is also mandating use of renewable fuels. In this context, vegetable oils such as Jatropha Curcas due to their carbon neutral nature and widespread availability, seems to present a promising alternative to the mineral diesel. Straight vegetable oils (SVO) are not recommended for direct diesel engine application due to their higher viscosity, poor volatility etc. and dilution of straight vegetable oil may effectively enable its direct application in unmodified diesel engines. In the present study, Jatropha oil was diluted with n-Butanol to improve the fuel properties of the blend.
Journal Article

Synthesis of Linseed oil Biodiesel using a Non-Catalytic Supercritical Transesterification Process

2014-04-01
2014-01-1955
Due to high energy demand and limited availability of fossil fuels, the energy necessity becomes a point of apprehension as it results in hike of fuel prices. It is essential to develop renewable energy resources while considering the impact on environment. In the last decade, demand of alternative fuels has increased a lot. Therefore, researchers have already started working on the aim of developing a green fuel to overcome the future energy demand. And as we know that the biodiesel is generally prepared from the non-edible and renewable resources thus, it can be among the competitive alternative future fuels. Besides that, it does not require any prior engine modifications for its usual advantage among other alternative fuels while using it within certain boundaries. However, the process biodiesel production is in itself time consuming which increases the cost of production while decreasing the yield.
Technical Paper

Studying Synthesis of Thermally and Chemically Modified Plant Oil and their Tribological Evaluation for Use as a Base Stock for Environmentally Friendly Bio-Lubricant

2014-04-01
2014-01-1477
The world today is facing severe oil crisis and environmental pollution, thus there is a great urgency of developing and applying bio based products as a substitute to mineral oil based products. Rapid industrialization and automation in the last decade has increased the demand of mineral oil based lubricant that will get exhausted in the years to come. Also in addition to the above fact, the biodegradability of mineral-oil based lubricants is around 25% maximum. About 50% of all lubricants sold worldwide end up in the Environment. Due to extensive use of mineral oil based lubricants, several environmental issues such as surface water and groundwater contamination, Air pollution, soil contamination, agricultural product and food contamination are emerging very rapidly. This has led the researchers to look for plant oil based bio- lubricant as an alternative to mineral oil based lubricant.
Technical Paper

Study of Performance and Emissions Parameters of Single Cylinder Diesel Engine Fuelled with Micro Emulsion of Jatropha Oil and Ethanol

2017-10-08
2017-01-2331
The use of alternative fuel has many advantages and the main ones are its renewability, biodegradability with better quality exhaust gas emission, which do not contribute to raise the level of carbon dioxide in the atmosphere. The use of non-edible vegetables oils as an alternative fuels for diesel engine is accelerated by the energy crisis due to depletion of resources and increase in environmental problems. In Asian countries like India, great need of edible oil as a food so cannot use these oils as alternative fuels for diesel engine. However there are many issues related to the use of vegetable oils in diesel engine that is high viscosity, low calorific value, high self-ignition temperature etc. Jatropha curcas has been promoted in India as a sustainable substitute to diesel fuel. This research prepared micro emulsions of ethanol and Jatropha vegetable oil in different ratio and find out the physico-chemical parameters to compare with mineral diesel oil.
Technical Paper

Study of Performance and Emission Characteristics of Propan-2-ol and Gasoline Fuel Blends in an Unmodified Spark Ignition Engine

2019-04-02
2019-01-0793
In view of the rapid depletion, increasing prices and uneven distribution of conventional petroleum fuels; the interest in the use of alternative fuels has increased exponentially. Fuels such as biodiesel & alcohol have been evaluated both at experimental and commercial scale due to improved emission characteristics as compared to conventional fuels. Alcohols are oxygenated and result in improving the engine performance. As a blend with conventional gasoline, the alcohols enhance the premixed and diffusive combustion phase which improves the combustion efficiency. The present investigation evaluates studies on stability and homogeneity along with physicochemical properties like density, viscosity, calorific value, copper-strip corrosion and solubility at room temperature of Propan-2-ol and gasoline blends. Comprehensive engine trials on unmodified petrol engine fuelled with blends of Propan-2-ol and gasoline blends in the proportions of 5, 10, 15 and 20% by volume have been conducted.
Technical Paper

Study of Lean Production System Using Value Stream Mapping in Manufacturing Sector and Subsequent Implementation in Tool Room

2016-04-05
2016-01-0342
This research is an attempt to investigate the significance of Value Stream Mapping (VSM) in the lean transformation of manufacturing units (largely automotive) and then apply the same in a tool room. It is an essential tool used to interpret both material and information flow in a system. The tool room under study specializes in production of a large variety of high precision tools for the automotive industry. A product family is chosen to map and analyze various stages of its production process, starting from the raw material (R/M) to the finished goods’ (F/G) stage. VSM is then implemented in the tool room to correctly identify wastes and thus improvement areas to bridge gaps between current and future states. Both current and future state maps are drafted along with usage of other lean tools to justify its implementation in a small setup like tool room.
Technical Paper

Some Experimental Studies on Use of Biodiesel as an Extender in SI Engine

2016-04-05
2016-01-1269
The present study was carried to explore the potential suitability of biodiesel as an extender of Kerosene in an off road dual fuel (gasoline start, kerosene run) generator set and results were compared with kerosene base line data. The biodiesel was blended with kerosene in two different proportions; 2.5% and 5% by volume. Physico-chemical properties of blends were also found to be comparable with kerosene. Engine tests were performed on three test fuels namely K100 (Kerosene 100%), KB 2.5 (Kerosene 97.5% + Biodiesel 2.5%) and KB5 (Kerosene 95% + Biodiesel 5%). It was found that brake thermal efficiency [BTE] increases up to 3.9% while brake specific energy consumption [BSEC] decreases up to 2.2% with increasing 5% volume fraction of biodiesel in kerosene. The exhaust temperature for blends was lower than kerosene. The test engine emitted reduced Carbon monoxide [CO] emission was 7.4 % less than using neat kerosene as compared to kerosene-biodiesel blends.
Technical Paper

Some Experimental Studies on Combustion, Emission and Performance Characteristics of an Agricultural Diesel Engine Fueled with Blends of Kusum Oil Methyl Ester and Diesel

2014-04-01
2014-01-1952
Biodiesel from non-edible vegetable oils is of paramount significance in India due to insufficient edible oil production. The present work deals with relatively underutilized non-edible oil “Schleichera oleosa” or “Kusum”. The Kusum biodiesel (KB) was produced using a two stage esterification cum transesterification process as the free fatty acid content of the oil was high. Important physico-chemical properties were evaluated and they were found to conform with corresponding ASTM/EN standards. Various test fuels were prepared for the engine trial by blending 10%, 20%, 30% and 40% of KB in diesel by volume and were named as KB10, KB20, KB30 and KB40 respectively. The results showed that full load brake thermal efficiency was dropped by 3.8% to 17% with increase in KB composition in the test fuel. Diesel (D100) showed the maximum full load brake specific energy consumption followed by KB10, KB20, KB30 and KB40.
Technical Paper

Simulation of Restart Gradability of a Manual Transmission Vehicle Using AVL-CRUISE

2013-10-14
2013-01-2516
1 With increasing fuel price, the power train size is on a downward trend. For Fuel Economy maximization, the engine capacity and reduction ratios are getting reduced. So gradability of a vehicle is becoming a trade off factor for the power train size finalization in a car. At the same time OEMs are working hard to maintain profitability by reducing development and operational cost and time. In this complexly competitive scenario in automobile manufacturing, simulation is gaining an upper hand over actual testing as simulation consumes lesser time and resource as compared to actual testing. This paper is aimed at developing a simulation technique for restart or stop and start gradability which is a very critical parameter for finalization of engine torque characteristics and power train configuration. The simulation is done on AVL-CRUISE software.
Technical Paper

Simulation and Experimental Analysis In the Induction Gas Dynamics of 2 Cylinder Naturally Aspirated CRDI Diesel Engine

2012-01-09
2012-28-0020
The power output of an internal combustion engine is directly proportional to the amount of air that can be forced into the cylinder per cycle and the amount of fuel that can be burned efficiently. The amount of air is most effectively increased by means of a mechanical supercharger. The purpose of this paper is attempting the non mechanical supercharging ways (Supercharging by means of gas dynamic effects) for naturally aspirated (NA) diesel engines and understanding in a better way the induction gas dynamics and its influence on engine performance characteristics. Wave dynamics in the intake system has strong influence on the performance of naturally aspirated internal combustion (IC) engines. This paper presents an application of Helmholtz resonator in the induction system of the naturally aspirated diesel engine to improve the engine breathing efficiency (volumetric efficiency).
Technical Paper

Simulation Techniques for Liquid Gasket Sealing Performance Prediction

2024-01-16
2024-26-0267
In the automotive industry, silicon adhesive has become increasingly popular due to its benefits in ease of assembly and cost savings associated with material and manufacturing processes. To meet the imperative of minimizing both time and expenses during the project's development phase, it becomes essential to select the appropriate gasket material and an optimal flange design at the outset of the design process. In order to achieve stringent emission standards such as Real Driving Emission (RDE) and Corporate Average Fuel Economy (CAFE) norms, a better sealing performance is an essential parameter. Various types of liquid gaskets such as silicon rubber based Room Temperature Vulcanizing (RTV) sealants and thermoset plastic based Anaerobic sealants are widely used in an Internal Combustion engine. They are commonly used for the components such as oil sump, bedplate, and gearbox housings, etc.
Technical Paper

Review on Laser Welding of High Strength Aluminium Alloy for Automotive Applications

2024-01-16
2024-26-0193
High strength aluminium alloys are an ideal material in the automotive sector leading to a significant weight reduction and enhancement in product safety. In recent past extensive development in the field of high strength steel and aluminium was undertaken. This development has been propelled due to demand for light weight automotive parts. The high strength to weight ratio possessed by Al alloy helps in reducing the total weight of the vehicle without effecting the overall performance, thereby increasing the fuel economy, and reducing the carbon emission level. Joining of high strength aluminium alloy is critical to develop durable automotive products. Joining of high strength aluminium alloy for mass production in automobile industry is a challenging task. Laser welding is recognized as an advanced process to join materials with a laser beam of high-power, high- energy density.
Technical Paper

Regenerative Braking Strategy for an Unaltered Mechanical Braking System of a Conventional Vehicle Converted into a Hybrid Vehicle

2013-01-09
2013-26-0155
Regenerative braking has become one of the major features for a hybrid vehicle as it converts brake energy into electrical energy storable into battery and leads to an increase in overall fuel efficiency of the vehicle. Traditional regenerative braking systems are designed such that the mechanical braking force from the friction brakes is varied in order to get maximum electric braking. This is the optimum method; however, such a system calls from electronics (Anti-lock Braking System) for regulation of mechanical braking leading to an increased cost. In this paper, the authors present a new strategy for implementing a regenerative brake strategy without changing the mechanical brake system of a conventional vehicle converted to a hybrid vehicle. The electric motor that serves as the traction motor or the Integrated Starter Generator (ISG) system, is used for regenerative braking also. There is no change in the other vehicle specifications as compared to the conventional vehicle.
Technical Paper

Process Optimization of Biodiesel Production from Cedar Wood Oil (Cedrus deodara) Using Response Surface Methodology

2018-04-03
2018-01-0665
As petroleum prices are rising continuously biodiesel production has been receiving worldwide awareness. Thus for its production the requirement for non-edible and unidentified feedstocks has risen. This research presents the production and process optimization of biodiesel obtained from non-edible feedstock namely cedar wood(Cedrus deodara) oil, with response surface methodology using statistical software minitab 18.0. Cedar Wood (Cedrus deodara) is a tree accessible in different parts of the world like India and Nepal. In Indian context, these are available in abundance especially in the forests of Himalayan region as a non-edible feedstock. Methyl ester of Cedar Wood Oil is prepared by process known as Transesterification. The FFA content of cedar wood oil was 0.5% which is below the 2% suggested for the application of the one step alkaline transesterification method.
Technical Paper

Process Optimization of Biodiesel Production for Mixed Neem (Azadirachta indica) and Sesame (Sesamum indicum L.) Biodiesel Using Response Surface Methodology Based on Doehlert’s Experimental Design

2017-03-28
2017-01-1285
Exploring and enhancement of biodiesel production from feedstock like non-edible vegetable oil is one of the powerful method to resolve inadequate amount of conventional raw materials and their high prices. The main aim of this study is to optimize the biodiesel production process parameters of a biodiesel obtained from non-edible feedstocks, namely Neem (Azadirachta indica) oil and Sesame (Sesamum indicum L.) oil, with response surface methodology using Doehlert’s experimental design. Based on the results, the optimum operating parameters for transesterification of the mixture A50S50 oil mixture at 51.045° C over a period of 45 minutes are as follows: methanol-to-oil ratio: 8.45, and catalyst concentration: 1.933 wt.%. These optimum operating parameters give the highest yield for the A50S50 biodiesel with a value of 95.24%.
Journal Article

Performance and Emission Characterization of 1.2L MPI Engine with Multiple Fuels (E10, LPG and CNG)

2010-04-12
2010-01-0740
Most of the energy consumed in today's mobility industry is derived from fossil fuels. The demand for clean, renewable and affordable alternative energy is forcing the automotive industry to look beyond the conventional fossil fuels. Fuels options like liquefied petroleum gas (LPG), compressed natural gas (CNG) and ethanol blends are quickly finding widespread acceptance as alternative sources. This paper presents the results of experimental studies conducted on a 1.2-liter MPI engine with three different alternate fuels. The fuels considered for the evaluation (apart from base gasoline) are 10% ethanol-blended fuel (E10), LPG (gaseous propane: butane mix) and CNG (gaseous methane). Experiments were conducted to compare their effect on engine performance and emissions. The test results show that E10 has the lowest power drop whereas CNG has the highest power drop (12%) as compared to gasoline. The maximum power drop in LPG is 4%, which is close to the theoretical predictions.
Technical Paper

Performance and Emission Characteristics of n-Butanol and Iso-Butanol Diesel Blend Comparison

2015-09-29
2015-01-2819
The growing energy demand and limited petroleum resources in the world have guided researchers towards the use of clean alternative fuels like alcohols for their better tendency to decrease the engine emissions. To comply with the future stringent emission standards, innovative diesel engine technology, exhaust gas after-treatment, and clean alternative fuels are required. The use of alcohols as a blending agent in diesel fuel is rising, because of its benefits like enrichment of oxygen, premixed low temperature combustion (LTC) and enhancement of the diffusive combustion phase. Several researchers have investigated the relationship between LTC operational range and cetane number. In a light-duty diesel engine working at high loads, a low-cetane fuel allowed a homogeneous lean mixture with improved NOx and smoke emissions joint to a good thermal efficiency.
Technical Paper

Performance and Emission Characteristics of Isobutanol-Diesel Blend in Water Cooled CI Engine Employing EGR with EGR Intercooler

2013-09-08
2013-24-0151
The increasing rate of fossil fuel depletion and large scale debasement of the environment has been a serious concern across the globe. This twin problem of energy crises has caused researchers to look for a variety of solutions in the field of internal combustion engines. In this current scenario the issue of fuel availability has increased the use alternative fuels, especially alcohol derived fuels. Alcohol-diesel blends can be been seen as a prominent fuel for CI engine in the near future. Previous research on the use of alcohol as an alternative fuel in CI engines is restricted to short branch alcohols, such as methanol and ethanol. Despite their comparable combustion properties longer chain alcohols, such as butanol, isobutanol and pentanol have been barely investigated. In the present study performance and emission characteristics of an isobutanol-diesel blend was studied. One of the major problems encountered by isobutanol in CI engines is its low cetane rating.
Technical Paper

Performance and Emission Characteristics of Fish Oil Biodiesel and Diesel Blend in a Medium Capacity C.I. Engine Employing EGR

2013-04-08
2013-01-1040
Ever increasing consumption of fossil fuel and large scale deterioration of environment are mandating employment of renewable fuels. Researchers all over the world are experimenting on variety of alternative fuels for meeting future energy demands. Biodiesel is one of the most promising alternative fuels due to lower CO, HC and PM emissions. However, NOx emissions are increased in case of biodiesel in CI engine. The present study focuses on evaluation of performance and emission characteristics of a medium capacity diesel engine on blends of fish oil biodiesel and diesel blends employing EGR. Fish oil was transesterified with methyl alcohol to produce methyl ester. B20 blend of biodiesel was used since it balances the property differences with conventional diesel, e.g., performance, emission benefits and cost. Further, B20 blend can be used in automotive engines with no major modification. NOx formation takes place when combustion temperature is more than 2000K.
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