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Operation of flex fuel vehicles requires operation with a range of fuel properties. The significant differences in the heat of vaporization and energy density of E0-E100 fuels and the effect on spray development need to be fully comprehended when developing engine control strategies. Limited enthalpy for fuel vaporization needs to be accounted for when developing injection strategies for cold start, homogeneous and stratified operation. Spray imaging of multi-hole gasoline injectors with fuels ranging from E0 to E100 and environmental conditions that represent engine operating points from ambient cold start to hot conditions was performed in a spray chamber. Schlieren visualization technique was used to characterize the sprays and the results were compared with Laser Mie scattering and Back-lighting technique. Open chamber experiments were utilized to provide input and validation of a CFD model.

This paper presents a model-based control system for SCR urea dosing employing an embedded real-time SCR chemistry model and a NH3 sensor. The control algorithm consists of a number of control features designed to enhance ammonia storage control and closed-loop compensation using the mid-brick NH3 sensor. An adaptive control algorithm is developed to demonstrate robustness of the feedback control system to compensate for catalyst aging, urea injection malfunction, or dosing fluid concentration variation. Simulation and engine dynamometer testing following ESC and FTP emission cycles are used to demonstrate the advantages of this control approach for meeting both NOx emission requirements and NH3 slip targets. Furthermore this paper demonstrates potential of a NH3 sensor for on-board diagnostics. Additionally the feasibility of implementing model based algorithms in a 32-bit floating-point environment with an automotive controller is examined.