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Technical Paper

Worldwide Electrical Energy Consumption of Various HVAC Systems in BEVs and Their Thermal Management and Assessment

2018-04-03
2018-01-1190
Battery electric vehicles (BEVs) are equipped with Mobile Air Conditioning systems (MACs) to ensure a comfortable cabin temperature in all climates and ambient conditions as well as the optional conditioning of the traction battery. An assessment of the global electrical energy consumption of various MACs has been derived, where the basis of the assessment procedure is the climate data GREEN-MAC-LCCP 2007 (Global Refrigerants Energy & Environmental - Mobile Air Condition - Life Cycle Climate Performance) and the improved LCCP2013 (Life Cycle Climate Performance. The percentage driving time during 6 AM and 24 PM is divided into six different temperature bins with the solar radiation and relative humidity for 211 cities distributed over Europe, North, Central, and South America, Asia, South West Pacific, and Africa. The energy consumption of the MACs is determined by a thermal vehicle simulation. In this work, four different MACs are simulated and compared.
Technical Paper

Well-to-Wheel Energy Use and Greenhouse Gas Emissions for Various Vehicle Technologies

2001-03-05
2001-01-1343
The well-to-wheel greenhouse gas (GHG) emissions and energy use of selected alternative vehicles are compared to those of a conventional gasoline vehicle. The vehicle technologies investigated are internal combustion engine, hybrid and fuel cell technology. The fuels are assumed to be produced from either crude oil or natural gas. Wherever possible real data has been used. The study shows that hybrid vehicles emit a similar amount of greenhouse gas as fuel cell vehicles. The diesel hybrid uses the least primary energy. The least greenhouse gas emissions are produced by natural gas and hydrogen hybrid and fuel cell vehicles.
Technical Paper

Vw Lupo, the WorldS First 3-Liter Car

2000-11-01
2000-01-C044
After the success of the 4-cylinder 1.9-liter TDI and SDI direct-injection diesel engines in the Passat, Jetta and Polo classes, a new 3-cylinder TDI has been developed for use in the "Lupo 3L,' a compact car with a fuel consumption of 3 liters per 100 km. A new injection system with unit injectors, together with a fully electronically controlled engine management system featuring drive-by-wire- technology, a turbocharger with variable turbine geometry and a fully automated mechanical gearbox and clutch, for the first time ensures the potential to meet the stringent D4 exhaust emissions level and to achieve excellent fuel economy. The wheel-torque based engine and gearbox management systems optimize engine operation in terms of efficiency and emissions.
Technical Paper

Virtual Investigation of Real Fuels by Means of 3D-CFD Engine Simulations

2019-09-09
2019-24-0090
The reduction of both harmful emissions (CO, HC, NOx, etc.) and gases responsible for greenhouse effects (especially CO2) are mandatory aspects to be considered in the development process of any kind of propulsion concept. Focusing on ICEs, the main development topics are today not only the reduction of harmful emissions, increase of thermodynamic efficiency, etc. but also the decarbonization of fuels which offers the highest potential for the reduction of CO2 emissions. Accordingly, the development of future ICEs will be closely linked to the development of CO2 neutral fuels (e.g. biofuels and e-fuels) as they will be part of a common development process. This implies an increase in development complexity, which needs the support of engine simulations. In this work, the virtual modeling of real fuel behavior is addressed to improve current simulation capabilities in studying how a specific composition can affect the engine performance.
Technical Paper

Validating Prototype Connected Vehicle-to-Infrastructure Safety Applications in Real- World Settings

2018-04-03
2018-01-0025
This paper summarizes the validation of prototype vehicle-to-infrastructure (V2I) safety applications based on Dedicated Short Range Communications (DSRC) in the United States under a cooperative agreement between the Crash Avoidance Metrics Partners LLC (CAMP) and the Federal Highway Administration (FHWA). After consideration of a number of V2I safety applications, Red Light Violation Warning (RLVW), Curve Speed Warning (CSW) and Reduced Speed Zone Warning with Lane Closure Warning (RSZW/LC) were developed, validated and demonstrated using seven different vehicles (six passenger vehicles and one Class 8 truck) leveraging DSRC-based messages from a Road Side Unit (RSU). The developed V2I safety applications were validated for more than 20 distinct scenarios and over 100 test runs using both light- and heavy-duty vehicles over a period of seven months. Subsequently, additional on-road testing of CSW on public roads and RSZW/LC in live work zones were conducted in Southeast Michigan.
Technical Paper

Unregulated Exhaust Gas Components of Modern Diesel Passenger Cars

1999-03-01
1999-01-0514
In this paper the emissions of regulated and unregulated exhaust gas components of a fleet of diesel passenger cars measured at Volkswagen in the eighties are compared with the results of a new investigation on modern direct-injection diesel vehicles. The potential of improved diesel fuels to reduce emissions is also examined. The emissions of regulated exhaust gas components as well as fuel consumption have been reduced significantly in the last years as a result of the systematic further development of conventional swirl chamber engines and exhaust gas after-treatment as well as the introduction of SDI/TDI engines. As was to be expected, this has also had a positive effect on the emissions of unregulated exhaust gas components. It has been possible, for example, to reduce the polycyclic aromatic hydrocarbons adsorbed on diesel particulates by more than 95%.
Journal Article

Understanding the Octane Appetite of Modern Vehicles

2016-04-05
2016-01-0834
Octane appetite of modern engines has changed as engine designs have evolved to meet performance, emissions, fuel economy and other demands. The octane appetite of seven modern vehicles was studied in accordance with the octane index equation OI=RON-KS, where K is an operating condition specific constant and S is the fuel sensitivity (RONMON). Engines with a displacement of 2.0L and below and different combinations of boosting, fuel injection, and compression ratios were tested using a decorrelated RONMON matrix of eight fuels. Power and acceleration performance were used to determine the K values for corresponding operating points. Previous studies have shown that vehicles manufactured up to 20 years ago mostly exhibited negative K values and the fuels with higher RON and higher sensitivity tended to perform better.
Technical Paper

The Volumetric Efficiency of Direct and Port Injection Gasoline Engines with Different Fuels

2002-03-04
2002-01-0839
A study has been undertaken with a single-cylinder engine, based on the Mitsubishi GDi combustion system, that has the option of either port injection or direct injection. Tests have been undertaken with pure fuel components (methane, iso-octane, toluene and methanol), and a representative gasoline that has also been tested with the addition of 10% methanol and 10% ethanol. The volumetric efficiency depends both on the fuel and its time and place of injection. For stoichiometric operation with unleaded gasoline, changing from port injection to direct injection led to a 9% increase in volumetric efficiency, which was improved by a further 3% when 10% methanol was blended with the gasoline. The improvements in volumetric efficiency will be used to quantify the extent of charge cooling by fuel evaporation, and these will be compared with predictions assuming the maximum possible level of fuel evaporation.
Technical Paper

The Volkswagen Vanagon Syncro - A Novel 4 WD Concept with the Mew 2.11 Watercooled Engine

1986-10-01
861350
The VOLKSWAGEN VANAGON SYNCRO is presented as a novel 4 WD. The visco coupling is the heart of the forward drive train. Main advantages are automatic performance distribution between the axles and self-locking at extreme revolution differences between front and rear. Another important advantage of the standard 2 WD Vanagon is the well-known excellent spring suspension and damping comfort which is not negatively effected by the 4 WD technique. The vehicle is equipped with a new more powerful engine with 2,1 liter displacement and 70 kW (95 HP) nominal power output which is based on the watercooled horizontally opposed engine program. Electronic fuel injection and ignition are integrated into a unique Volkswagen system called DIGIFANTR. Vehicle performance data and fuel economy figures are given in comparison with 2 WD designs and previously available engine power train combinations.
Technical Paper

The Response of a Closed Loop Controlled Diesel Engine on Fuel Variation

2008-10-06
2008-01-2471
An investigation was conducted to elucidate, how the latest turbocharged, direct injection Volkswagen diesel engine generation with cylinder pressure based closed loop control, to be launched in the US in 2008, reacts to fuel variability. A de-correlated fuels matrix was designed to bracket the range of US market fuel properties, which allowed a clear correlation of individual fuel properties with engine response. The test program consisting of steady state operating points showed that cylinder pressure based closed loop control successfully levels out the influence of fuel ignition quality, showing the effectiveness of this new technology for markets with a wide range of fuel qualities. However, it also showed that within the cetane range tested (39 to 55), despite the constant combustion mid-point, cetane number still has an influence on particulate and gaseous emissions. Volatility and energy density also influence the engine's behavior, but less strongly.
Technical Paper

The Molecular Basis of the Rheological Behaviour of Lubricants

1999-10-25
1999-01-3611
The design of effective traction fluids and lubricants is facilitated by an understanding of how molecular structure within a fluid affects the behaviour of that fluid in-situ. Non-equilibrium molecular dynamics simulation has been used to analyse how molecules of different structures behave in a fluid and to determine the influence of these separate behaviours on the different rheological properties of the fluids.
Technical Paper

The Magnesium Hatchback of the 3-Liter Car: Processing and Corrosion Protection

2000-03-06
2000-01-1123
The hatchback of Volkswagen's 3 liter car (3 l fuel consumption per 100 km) consists of an inner component of die casting magnesium (AM50) covered with an aluminum panel from the outside. This hybrid design requires a new manufacturing process: The pre-coated magnesium part will be bonded and folded with the bare aluminum part. Corrosion protection is provided by an organic coating system which both protects against general corrosion and galvanic corrosion. The corrosion of the Al / Mg sandwich has been examined with hybrid samples which are similar to the hatchback. Several powder coatings (epoxy resin, polyester resin, hybrid resin), wet paints and cathodic electro-coating paints of different thicknesses and compositions have been applied to the magnesium part. They show that only powder coating provides adequate protection. Galvanic corrosion at the points of attachment of the hatchback might be possible (for example the bolted joint of the hinge).
Technical Paper

The Effects of Driveability on Emissions in European Gasoline Vehicles

2000-06-19
2000-01-1884
Fuel volatility and vehicle characteristics have long been recognised as important parameters influencing the exhaust emissions and the driveability of gasoline vehicles. Limits on volatility are specified in a number of world-wide / national fuel specifications and, in addition, many Oil Companies monitor driveability performance to ensure customer satisfaction. However, the relationship between driveability and exhaust emissions is relatively little explored. A study was carried out to simultaneously measure driveability and exhaust emissions in a fleet of 10 European gasoline vehicles. The vehicles were all equipped with three-way catalysts and single or multi-point fuel injection. The test procedure and driving cycle used were based on the European Cold Weather Driveability test method.
Technical Paper

Safety Considerations in Retailing Hydrogen

2002-06-03
2002-01-1928
To be used in public, untrained people must be able to handle hydrogen with the same degree of confidence and with no more risk than conventional liquid and gaseous fuels. Physical properties relevant to the safety of hydrogen as a fuel are reviewed and compared to gasoline, LPG and methane. The key parameters are flammability, detonability, ignition energy, materials compatibility, buoyancy and toxicity. For many years, Shell has conducted an experimental programme on gas safety, which has recently been extended to include hydrogen. A selection of results from this programme is presented.
Technical Paper

SMART Catalyst Development Approach Applied to Automotive Diesel Application

1996-10-01
962048
Strategic Materials at Reaction Temperatures (SMART) is an approach used to design washcoat systems for passive 4-way emission control catalysts. Light duty diesel vehicles need to meet the European Motor Vehicle Emissions Group (MVEG) cycle or U. S. Federal test procedure (FTP 75). Emissions that are monitored include hydrocarbon (HC), nitrogen oxides (NOx), carbon monoxide (CO) and total particulate matter (TPM). Low engine-exhaust temperatures (< 200°C during city driving) and high temperatures (> 500-800°C under full load and wide-open throttle) make emission control a formidable task for the catalyst designer Gas phase HC, CO and NOx reactions must be balanced with the removal of the soluble organic fraction for the vehicle to be in compliance with regulations. The SMART approach uses model gases under typical operating conditions in the laboratory to better understand the function of individual washcoat components.
Technical Paper

Research Results on Processes and Catalyst Materials for Lean NOx Conversion

1996-10-01
962041
In a joint research project between industrial companies and a number of research institutes, nitrogen oxide conversion in oxygen containing exhaust gas has been investigated according to the following procedure Basic investigations of elementary steps of the chemical reaction Production and prescreening of different catalytic material on laboratory scale Application oriented screening of industrial catalyst material Catalyst testing on a lean bum gasoline engine, passenger car diesel engines (swirl chamber and DI) and on a DI truck engine Although a number of solid body structures show nitrogen oxide reduction by hydrocarbons, only noble metal containing catalysts and transition metal exchanged zeolites gave catalytic efficiencies of industrial relevance. A maximum of 25 % NOx reduction was found in the European driving cycle for passenger cars, about 40 % for truck engines in the respective European test.
Technical Paper

Research Results and Progress in LeaNOx II -A Co-operation for Lean NOx Abatement

2000-10-16
2000-01-2909
In a consortium of European industrial partners and research institutes, a combination of industrial development and scientific research was organised. The objective was to improve the catalytic NOx conversion for lean burn cars and heavy-duty trucks, taking into account boundary conditions for the fuel consumption. The project lasted for three years. During this period parallel research was conducted in research areas ranging from basic research based on a theoretical approach to full scale emission system development. NOx storage catalysts became a central part of the project. Catalysts were evaluated with respect to resistance towards sulphur poisoning. It was concluded that very low sulphur fuel is a necessity for efficient use of NOx trap technology. Additionally, attempts were made to develop methods for reactivating poisoned catalysts. Methods for short distance mixing were developed for the addition of reducing agent.
Technical Paper

Relevance of Research and Motor Octane Numbers to the Prediction of Engine Autoignition

2004-06-08
2004-01-1970
Links between the RON, MON and Octane Index (OI) of a gasoline are explored and factors influencing knock severity are discussed. The OI was calculated by considering how the autoignition delay time changes with temperature and pressure. Three fuels were examined: a 65/35% toluene/heptane test fuel, and two primary reference fuels (PRF), one with the RON value of the test fuel and the other with the MON value. PRF autoignition times were taken from Adomeit et al and test fuel autoignition times were generated from mathematical models of RON/MON tests plus two experimental sets of engine autoignition data. The toluene/heptane OI depended strongly on engine conditions and could easily exceed the RON. With a lean mixture at high pressure it was 100.2 whereas the RON was only 83.9. Knock severity is governed by the nature of localized “hot spots”. Severe knock is associated with developing detonations towards the end of the delay time.
Technical Paper

Quantitative In-Cylinder NO LIF Measurements with a KrF Excimer Laser Applied to a Mass-Production SI Engine Fueled with Isooctane and Regular Gasoline

1997-02-24
970824
Quantitative 1-D spatially-resolved NO LIF measurements in the combustion chamber of a mass-production SI engine with port-fuel injection using a tunable KrF excimer laser are presented. One of the main advantages of this approach is that KrF laser radiation at 248 nm is only slightly absorbed by the in-cylinder gases during engine combustion and therefore it allows measurements at all crank angles. Multispecies detection turned out to be crucial for this approach since it is possible to calculate the in-cylinder temperature from the detected Rayleigh scattering and the simultaneously acquired pressure traces. Additionally, it allows the monitoring of interfering emissions and spectroscopic effects like fluorescence trapping which turned out to take place. Excitation with 248 nm yields LIF emissions at shorter wavelengths than the laser wavelength (at 237 and 226 nm).
Technical Paper

Particulate and Hydrocarbon Emissions from a Spray Guided Direct Injection Spark Ignition Engine with Oxygenate Fuel Blends

2007-04-16
2007-01-0472
The blending of oxygenated compounds with gasoline is projected to increase because oxygenate fuels can be produced renewably, and because their high octane rating allows them to be used in substitution of the aromatic fraction in gasoline. Blending oxygenates with gasoline changes the fuels' properties and can have a profound affect on the distillation curve, both of which are known to affect engine-out emissions. In this work, the effect of blending methanol and ethanol with gasoline on unburned hydrocarbon and particulate emissions is experimentally determined in a spray guided direct injection engine. Particulate number concentration and size distribution were measured using a Cambustion DMS500. These data are presented for different air fuel ratios, loads, ignition timings and injection timings. In addition, the ASTM D86 distillation curve was modeled using the binary activity coefficients method for the fuel blends used in the experiments.
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