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Journal Article

ℒ1 Adaptive Flutter Suppression Control Strategy for Highly Flexible Structure

2013-09-17
2013-01-2263
The aim of this work is to apply an innovative adaptive ℒ1 techniques to control flutter phenomena affecting highly flexible wings and to evaluate the efficiency of this control algorithm and architecture by performing the following tasks: i) adaptation and analysis of an existing simplified nonlinear plunging/pitching 2D aeroelastic model accounting for structural nonlinearities and a quasi-steady aerodynamics capable of describing flutter and post-flutter limit cycle oscillations, ii) implement the ℒ1 adaptive control on the developed aeroelastic system to perform initial control testing and evaluate the sensitivity to system parameters, and iii) perform model validation and calibration by comparing the performance of the proposed control strategy with an adaptive back-stepping algorithm. The effectiveness and robustness of the ℒ1 adaptive control in flutter and post-flutter suppression is demonstrated.
Technical Paper

Virtual and Experimental Analysis of Brake Assist Systems

2006-04-03
2006-01-0477
The paper deals with the virtual and experimental analysis of two commercial Mechanical Brake Assist systems. They are described in detail, then modeled and experimentally evaluated through a Hardware-In-the-Loop test bench and road tests. Three different kinds of drivers are compared, from the point of view of the performance increase promised by Brake Assist during an emergency brake maneuver. The three driver types are based on the measurement of the behavior of real drivers, as it is presented in specific research activities in literature.
Technical Paper

Virtual Simulation for Clutch Thermal Behavior Prediction

2018-05-30
2018-37-0021
The clutch is that mechanical part located in an internal combustion engine vehicle which allows the torque transmission from the shaft to the wheels, permitting at the same time gear shifting and supporting engine revolutions while the car is idling. This component exploits friction as working principle, therefore heat generation is in its own nature. The comprehension of all the critical issues related to thermal emission, and also of the principal physical parameters driving the phenomena are a must in design phases. The subject of this paper is the elaboration of an accurate, but also easy to use and easily replicable, methodology to simulate thermal behavior of a clutch operating inside its usual environment. The present methodology allows to prevent corrective actions in the last phase of the projects (real testing), such as changes in gear ratios, that likely worsen CO2 emissions, permitting to achieve the wished thermal performance of the clutch avoiding late changes.
Technical Paper

Virtual Set-up of a Racing Engine for the Optimization of Lap Performance through a Comprehensive Engine-Vehicle-Driver Model

2011-09-11
2011-24-0141
In Motorsports the understanding of the real engine performance within a complete circuit lap is a crucial topic. On the basis of the telemetry data the engineers are able to monitor this performance and try to adapt the engine to the vehicle's and race track's characteristics and driver's needs. However, quite often the telemetry is the sole analysis instrument for the Engine-Vehicle-Driver (EVD) system and it has no prediction capability. The engine optimization for best lap-time or best fuel economy is therefore a topic which is not trivial to solve, without the aid of suitable, reliable and predictive engineering tools. A complete EVD model was therefore built in a GT-SUITE™ environment for a Motorsport racing car (STCC-VW-Scirocco) equipped with a Compressed Natural Gas (CNG) turbocharged S.I. engine and calibrated on the basis of telemetry and test bench data.
Technical Paper

Vehicle Side Slip and Roll Angle Estimation

2016-04-05
2016-01-1654
Vehicle dynamics estimation has been the subject of study for some years now. If on-board vehicle control systems can be provided with information such as side slip angle, lateral force etc. then stability of the vehicle can be improved. To estimate these dynamic variables different observers have been used e.g., sliding mode, fuzzy logic, neural networks etc. In this article the authors propose an extended Kalman filter to estimate vehicle side slip angle. Roll angle is estimated using vertical loads as input. First, a linear Kalman filter is used to filter out the vertical forces and estimate roll angle. This information is then used to estimate the vehicle side slip angle. To take into account the nonlinearities concerning lateral vehicle dynamics, Pacejka magic formula is used to model lateral forces. Estimated results are then compared with simulations, showing good accuracy.
Technical Paper

Vehicle Mass Estimation from CAN Data and Drivetrain Torque Observer

2017-03-28
2017-01-1590
A method for estimating the vehicle mass in real time is presented. Traditional mass estimation methods suffer due a lack of knowledge of the vehicle parameters, the road surface conditions and most importantly the effect of the vehicle transmission. To resolve these issues, a method independent of a vehicle model is utilized in conjunction with a drivetrain output torque observer to obtain the estimate of the vehicle mass. Simulations and experimental track tests indicate that the method is able to accurately estimate the vehicle mass with a relatively fast rate of convergence compared to traditional methods.
Technical Paper

Vehicle Dynamics Simulation to Develop an Active Roll Control System

2007-04-16
2007-01-0828
Active Roll Control (ARC) is one of the most promising active systems to improve vehicle comfort and handling. This paper describes the simulation based procedure adopted to conceive a double-channel Active Roll Control system, characterized by the hydraulic actuation of the stabilizer bars of a sedan. The first part of the paper presents the vehicle model adopted for this activity. It is Base Model Simulator (BMS), the 14 Degrees-of-Freedom vehicle model by Politecnico di Torino. It was validated through road tests. Then the paper describes the development of the control algorithm adopted to improve the roll dynamics of the vehicle. The implemented control algorithm is characterized by a first subsystem, capable of obtaining the desired values of body roll angle as a function of lateral acceleration during semi-stationary maneuvers.
Technical Paper

Vehicle Driveability: Dynamic Analysis of Powertrain System Components

2016-04-05
2016-01-1124
The term driveability describes the driver's complex subjective perception of the interactions with the vehicle. One of them is associated to longitudinal acceleration aspects. A relevant contribution to the driveability optimization process is, nowadays, realized by means of track tests during which a considerable amount of driveline parameters are tuned in order to obtain a good compromise of longitudinal acceleration response. Unfortunately, this process is carried out at a development stage when a design iteration becomes too expensive. In addition, the actual trend of downsizing and supercharging the engines leads to higher vibrations that are transmitted to the vehicle. A large effort is therefore dedicated to develop, test and implement ignition strategies addressed to minimize the torque irregularities. Such strategies could penalize the engine maximum performance, efficiency and emissions. The introduction of the dual mass flywheel is beneficial to this end.
Journal Article

Vehicle Demonstration of Naphtha Fuel Achieving Both High Efficiency and Drivability with EURO6 Engine-Out NOx Emission

2013-04-08
2013-01-0267
Demand for transport energy is growing but this growth is skewed heavily toward commercial transport, such as, heavy road, aviation, marine and rail which uses heavier fuels like diesel and kerosene. This is likely to lead to an abundance and easy availability of lighter fractions like naphtha, which is the product of the initial distillation of crude oil. Naphtha will also require lower energy to produce and hence will have a lower CO₂ impact compared to diesel or gasoline. It would be desirable to develop engine combustion systems that could run on naphtha. Many recent studies have shown that running compression ignition engines on very low Cetane fuels, which are very similar to naphtha in their auto-ignition behavior, offers the prospect of developing very efficient, clean, simple and cheap engine combustion systems. Significant development work would be required before such systems could power practical vehicles.
Journal Article

Validation of a 1D Compressor Model for Performance Prediction

2013-09-08
2013-24-0120
In the present paper, a recently developed centrifugal compressor model is briefly summarized. It provides a refined geometrical schematization of the device, especially of the impeller, starting from a reduced set of linear and angular dimensions. A geometrical module reproduces the 3D geometry of the impeller and furnishes the data employed to solve the 1D flow equations inside the rotating and stationary ducts constituting the complete device. The 1D compressor model allows to predict the performance maps (pressure ratio and efficiency) with good accuracy, once the tuning of a number of parameters is realized to characterize various flow losses and heat exchange. To overcome the limitations related to the model tuning, unknown parameters are selected with reference to 5 different devices employing an optimization procedure (modeFRONTIER™).
Journal Article

Use of an Innovative Predictive Heat Release Model Combined to a 1D Fluid-Dynamic Model for the Simulation of a Heavy Duty Diesel Engine

2013-09-08
2013-24-0012
An innovative 0D predictive combustion model for the simulation of the HRR (heat release rate) in DI diesel engines was assessed and implemented in a 1D fluid-dynamic commercial code for the simulation of a Fiat heavy duty diesel engine equipped with a Variable Geometry Turbocharger system, in the frame of the CORE (CO2 reduction for long distance transport) Collaborative Project of the European Community, VII FP. The 0D combustion approach starts from the calculation of the injection rate profile on the basis of the injected fuel quantities and on the injection parameters, such as the start of injection and the energizing time, taking the injector opening and closure delays into account. The injection rate profile in turn allows the released chemical energy to be estimated. The approach assumes that HRR is proportional to the energy associated with the accumulated fuel mass in the combustion chamber.
Technical Paper

Turbocharging system selection for a hydrogen-fuelled spark-ignition internal combustion engine for heavy-duty applications

2024-07-02
2024-01-3019
Nowadays, green hydrogen can play a crucial role in a successful clean energy transition, thus reaching net zero emissions in the transport sector. Moreover, hydrogen exploitation in internal combustion engines is favoured by its suitable combustion properties and quasi-zero harmful emissions. High flame speeds enable a lean combustion approach, which provides high efficiency and reduces NOx emissions. However, high air flow rates are required to achieve the load levels typical of heavy-duty applications. In this framework, the present study aims to investigate the required boosting system of a 6-cylinder, 13-liter heavy-duty spark ignition engine through 1D numerical simulation. A comparison among various architectures of the turbocharging system and the size of each component is presented, thus highlighting limitations and potentialities of each architecture and providing important insights for the selection of the best turbocharging system.
Technical Paper

Tuning and Validation of DPF for India Market

2017-01-10
2017-26-0135
In a move to curb vehicular pollution, Indian Government decided to bring forward the date for BSVI standards into effect from April 2020 while skipping the intermediate BSV stage. The plan to implement BSVI norms, which initially was scheduled for 2024 according to the National Auto Fuel Policy dated April 27, 2015, has now been slotted for April 2020. For particulate mass (PM) emissions to be brought down to the BS VI level (4.5mg/km), diesel passenger cars need to be fitted with a diesel particulate filter (DPF). The diesel particulate filter (DPF) is a device designed to remove soot from the exhaust gas of the diesel engine. DPF must be cleaned/regenerated from time to time else, it will block up. Optimized DPF calibration is the key for various challenges linked with its use as one of the effective PM reduction technology.
Journal Article

Theoretical and Experimental Flutter Predictions in High Aspect Ratio Composite Wings

2011-10-18
2011-01-2722
Next generation of composite civil aircrafts and unconventional configurations, such as High Altitude Long Endurance HALE-UAV, exhibit aeroelastic instabilities quite different from their rigid counterparts. Consequently, one has to deal with phenomena not usually considered in classical aircraft design. Alternative design criteria are needed in order to maintain the safety levels imposed by the regulations and required for certification. The A2-Net-Team project aims to build a multi-disciplinary network of researchers with complementary expertise to develop analytical methods used for a better understanding and assessment of the factors contributing to the occurrence of critical aeroservoelastic instabilities. Along with modeling and numerical investigations a test article will also provide the opportunity to modify and calibrate theoretical models, to highlight and explore their limits, to recommend the necessary modifications and future pertinent investigations.
Journal Article

The Oxidation Potential Number: An Index to Evaluate Inherent Soot Reduction in D.I. Diesel Spray Plumes

2015-09-01
2015-01-1934
A new index to evaluate the inherent soot reduction in a diesel-like spray plume is proposed in this study. The index is named “Oxidation Potential Number” and was derived with the help of a computational fluid dynamics (CFD) software. C8 - C16 n-alkanes, 1-alcohols and di-n-ethers were studied with the help of this index over four part load engine operating conditions, representative of a C-class diesel vehicle. The CFD modelling results have shown that C8 molecules feature a higher potentiality to reduce the soot. Thus, C8 molecules were tested in a single cylinder diesel engine over the same operating conditions. In conclusion, the proposed index is compared with the soot engine out emission.
Technical Paper

The NVH Behavior of Internal Combustion Engines used in Range Extended Electric Vehicles

2013-05-13
2013-01-2002
The electrification of vehicle propulsion has changed the landscape of vehicle NVH. Pure electric vehicles (EV) are almost always quieter than those powered by internal combustion engines. However, one of the key challenges with the development of range extended electric vehicles (ReEV) is the NVH behavior of the vehicle. Specifically, the transition from the EV mode to one where the range extender engine is operational can cause significant NVH issues. In addition, the operation of the range extender engine relative to various driving conditions can also pose significant NVH concerns. In this paper internal combustion engines are examined in terms of their acoustic behavior when used as range extenders. This is done by simulating the vibrations at the engine mounting positions as well as the intake and exhaust orifice noise. By using a transfer path synthesis, interior noise components of the range extenders are calculated from these excitations.
Journal Article

The Contribution of Engine Mechanics to Improved Fuel Economy

2014-04-01
2014-01-1663
Measures for reducing engine friction within the powertrain are assessed in this paper. The included measures work in combination with several new technologies such as new combustion technologies, downsizing and alternative fuels. The friction reduction measures are discussed for a typical gasoline vehicle. If powertrain friction could be eliminated completely, a reduction of 15% in CO2 emissions could be achieved. In order to comply with more demanding CO2 legislations, new technologies have to be considered to meet these targets. The additional cost for friction reduction measures are often lower than those of other new technologies. Therefore, these measures are worth following up in detail.
Technical Paper

Test Bench for Static Transmission Error Evaluation in Gears

2020-04-14
2020-01-1324
In this paper a test bench for measuring the Static Transmission Error of two mating gears is presented and a comparison with the results obtained with the commercial software GeDy TrAss is shown. Static Transmission Error is considered as the main source of overloads and Noise, Vibration and Harshness issues in mechanical transmissions. It is defined as the difference between the theoretical angular position of two gears under load in quasi-static conditions and the real one. This parameter strictly depends on the applied torque and the tooth macro and micro-geometry. The test bench illustrated in this work is designed to evaluate the actual Static Transmission Error of two gears under load in quasi-static conditions. In particular, this testbed can be divided in two macro elements: the first one is the mechanism composed by weights and pulleys that generates a driving and a braking torque up to 500 Nm.
Technical Paper

Tailored Design and Layout for Loss Minimization or Cost-Effective Commonality of Parts - A Contradictory Conflict

2015-01-14
2015-26-0019
In order to minimize the development and production costs in the automotive industry, despite steadily increasing variety of models and applications offered by the OEMs, the pressure on standardization of components and production processes is increasing continuously. As a direct consequence, modular engine families are already established with high degrees of common parts and kits as well as standardized interfaces for all vehicle platforms by most manufacturers these days. At the same time, the world adopted and announced massive legal demands concerning the reduction of CO2 emissions for the entire vehicle fleet. In addition to the optimization of the combustion process, the exhaust gas aftertreatment and thermal management, the use of improved and more resilient materials for higher reduction of mechanical friction leads to a significant amount of the realized lowering in fuel consumption respective CO2 emissions.
Technical Paper

Supercar Hybridization: A Synergic Path to Reduce Fuel Consumption and Improve Performance

2018-05-30
2018-37-0009
The trend towards powertrain electrification is expected to grow significantly in the next future also for super-cars. The aim of this paper is therefore to assess, through numerical simulation, the impact on both fuel economy and performance of different 48 Volt mild hybrid architectures for a high-performance sport car featuring a Turbocharged Direct Injection Spark Ignition (TDISI) engine. In particular the hybrid functionalities of both a P0 (Belt Alternator Starter - BAS) and a P2 (Flywheel Alternator Starter - FAS) architecture were investigated and optimized for this kind of application through a global optimization algorithm. The analysis pointed out CO2 emission reductions potential of about 6% and 25% on NEDC, 7% and 28% on WLTC for P0 and P2 respectively. From the performance perspective, a 10% reduction in the time-to-torque was highlighted for both architectures in a load step maneuver at 2000 RPM constant speed.
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