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Journal Article

“Verify-on-Demand” - A Practical and Scalable Approach for Broadcast Authentication in Vehicle-to-Vehicle Communication

2011-04-12
2011-01-0584
In general for Vehicle-to-Vehicle (V2V) communication, message authentication is performed on every received wireless message by conducting verification for a valid signature, and only messages that have been successfully verified are processed further. In V2V safety communication, there are a large number of vehicles and each vehicle transmits safety messages frequently; therefore the number of received messages per second would be large. Thus authentication of each and every received message, for example based on the IEEE 1609.2 standard, is computationally very expensive and can only be carried out with expensive dedicated cryptographic hardware. An interesting observation is that most of these routine safety messages do not result in driver warnings or control actions since we expect that the safety system would be designed to provide warnings or control actions only when the threat of collision is high.
Technical Paper

“OPERAS” In Advanced Diesel Engines for Commercial and Military Applications

2006-04-03
2006-01-0927
Advanced diesel engines developed for the commercial market need to be adapted to the military requirements by OPERAS (Optimizing the injection pressure P, the Exhaust gas recirculation E, injection events Retard and/or Advance and the swirl ratio S). The different after treatment devices, already used or expected to be applied to diesel engines, require feed gases of appropriate properties for their efficient operation. To produce these gases some OPERAS are needed to control the diesel combustion process. Since military vehicles do not need the after treatment devices, the OPERAS of the commercial engines should be modified to meet the military requirements for high power density, better fuel economy, reduction of parasitic losses caused by the cooled EGR system, and reduction of invisible black and white smoke in the field.
Technical Paper

Visualization and Analysis of Condensation in Exhaust Gas Recirculation Coolers

2013-04-08
2013-01-0540
Cooled exhaust gas recirculation (EGR) is widely used in diesel engines to control engine-out NOx (oxides of nitrogen) emissions. A portion of the exhaust gases is re-circulated into the intake manifold of the engine after cooling it through a heat exchanger. EGR cooler heat exchangers, however, tend to lose efficiency and have increased pressure drop as deposit forms on the heat exchanger surface due to transport of soot particles and condensing species to the cooler walls. In this study, condensation of water vapor and hydrocarbons at the exit of the EGR cooler was visualized using a fiberscope coupled to a camera equipped with a complementary metal oxide semiconductor (CMOS) color sensor. A multi-cylinder diesel engine was used to produce a range of engine-out hydrocarbon concentrations. Both surface and bulk gas condensation were observed with the visualization setup over a range of EGR cooler coolant temperatures.
Technical Paper

Virtual Road Load Data Acquisition in Practice at General Motors

2011-04-12
2011-01-0025
Measured vehicle loads have traditionally been used as the basis for development of component, subsystem and vehicle level durability tests. The use of measured loads posed challenges due to the availability of representative hardware, scheduling, and other factors. In addition, stress was placed on existing procedures and methods by aggressive product development timing, variety in tuning and equipment packages, and higher levels of design optimization. To meet these challenges, General Motors developed new processes and technical competencies which enabled the direct substitution of analytically synthesized loads for measured data. This process of Virtual Road Load Data Acquisition (vRLDA) enabled (a) conformance to shortened product development cycles, (b) greater consistency between design targets and validation requirements, and (c) more comprehensive data.
Technical Paper

Vehicle Acoustic Sensitivity Performance Using Virtual Engineering

2011-04-12
2011-01-1072
In order to assess the possible ways of energy transfer from the various sources of excitation in a vehicle assembly to a given target location, frequency based substructuring technique and transfer path analysis are used. These methods help to locate the most important energy transfer paths for a specific problem, and to evaluate their individual effects on the target, thus providing valuable insight into the mechanisms responsible for the problem. The Source-Path-Receiver concept is used. The sources can be from the road surface, engine, transmission, transfer case, prop-shaft, differential, rotating components, chain drives, pumps, etc., and the receiver can be driver/passenger ears, steering column, seats, etc. This paper is devoted to identify the noise transfer paths and the force transmissibility among the interfaces of different components in the vehicle for the low to mid frequency range.
Technical Paper

Transmission Algorithm Development using System Simulation (Virtual Vehicle)

2011-04-12
2011-01-1233
Due to the multitude of external design constraints, such as increasing fuel economy standards, and the increasing number of global vehicle programs, developers of automotive transmission controls have had to cope with increasing levels of system complexity while at the same time being forced by the marketplace to improve system quality, reduce development costs, and improve time to market. General Motors Powertrain (GMPT) chose to meet these challenges through General Motors Company's Road-to-Lab-to-Math (RLM) strategy, particularly the Math-based method of a virtual vehicle simulation environment called System Simulation. The use of System Simulation to develop transmission control algorithms has enabled GMPT to improve product quality and reduce development times and costs associated with the dependence on physical prototypes. Additionally, System Simulation has facilitated the reuse of GMPT controls development assets, improving overall controls development efficiency.
Journal Article

Transient Fluid Flow and Heat Transfer in the EGR Cooler

2008-04-14
2008-01-0956
EGR is a proven technology used to reduce NOx formation in both compression and spark ignition engines by reducing the combustion temperature. In order to further increase its efficiency the recirculated gases are subjected to cooling. However, this leads to a higher load on the cooling system of the engine, thus requiring a larger radiator. In the case of turbocharged engines the large variations of the pressures, especially in the exhaust manifold, produce a highly pulsating EGR flow leading to non-steady-state heat transfer in the cooler. The current research presents a method of determining the pulsating flow field and the instantaneous heat transfer in the EGR heat exchanger. The processes are simulated using the CFD code FIRE (AVL) and the results are subjected to validation by comparison with the experimental data obtained on a 2.5 liter, four cylinder, common rail and turbocharged diesel engine.
Technical Paper

Transient Cavitating Flow Simulations Inside a 2-D VCO Nozzle Using the Space-Time CE/SE Method

2001-05-07
2001-01-1983
Cavitating flows inside a two-dimensional valve covered orifice (VCO) nozzle were simulated by using the Space-Time Conservation Element and Solution Element (CE/SE) method in conjunction with a homogeneous equilibrium cavitation model. As a validation for present model, cavitation over a NACA0015 hydrofoil was predicted and compared with previous simulation results as well as experimental observations. The model was then used to investigate the effects on internal cavitating flows of different nozzle design parameters, such as the hole size, hole aspect-ratio, hydro-erosion radius, and orifice inclination. Under different conditions, cavitating flows through fuel injectors generated hydraulic flip, supercavitation, full cavitation, and cyclical cavitation phenomena, which are commonly observed in experiments.
Technical Paper

Three-Way Catalyst Design for Urealess Passive Ammonia SCR: Lean-Burn SIDI Aftertreatment System

2011-04-12
2011-01-0306
Lean-burn SIDI engine technology offers improved fuel economy; however, the reduction of NOx during lean-operation continues to be a major technical hurdle in the implementation of energy efficient technology. There are several aftertreatment technologies, including the lean NOx trap and active urea SCR, which have been widely considered, but they all suffer from high material cost and require customer intervention to fill the urea solution. Recently reported passive NH₃-SCR system - a simple, low-cost, and urea-free system - has the potential to enable the implementation of lean-burn gasoline engines. Key components in the passive NH₃-SCR aftertreatment system include a close-coupled TWC and underfloor SCR technology. NH₃ is formed on the TWC with short pulses of rich engine operation and the NH₃ is then stored on the underfloor SCR catalysts.
Journal Article

Thermal Mapping of an Automotive Rear Drive Axle

2011-04-12
2011-01-0718
In recent years, there has been a sustained effort by the automotive OEMs and suppliers to improve the vehicle driveline efficiency. This has been in response to customer demands for greater vehicle fuel economy and increasingly stringent government regulations. The automotive rear axle is one of the major sources of power loss in the driveline, and hence represents an area where power loss improvements can have a significant impact on overall vehicle fuel economy. Both the friction induced mechanical losses and the spin losses vary significantly with the operating temperature of the lubricant. Also, the preloads in the bearings can vary due to temperature fluctuations. The temperatures of the lubricant, the gear tooth contacting surfaces, and the bearing contact surfaces are critical to the overall axle performance in terms of power losses, fatigue life, and wear.
Technical Paper

The Influence of DISI Engine Operating Parameters on Particle Number Emissions

2011-04-12
2011-01-0143
The future EURO 6 emission standard will limit the particle number and mass for gasoline engines. The proposed limit for particle mass is 4.5 mg/km. For particle number there is not yet a limit defined but a wide range of proposals are under discussion (6E11 - 8E12 Particles/km) The particle emissions on a homogeneous SIDI engine are mainly caused by insufficient mixture preparation. A combustion improvement could be achieved by a careful recalibration as well as a hardware optimization that mainly avoids wall impingement and substoichiometric zones in the combustion chamber. The analyses of current SIDI vehicles show significant PN emission peaks during cold start and transient operation on a NEDC cycle. To give a better understanding of cause and effect of the particle formation at steady state results so as transient load steps were performed at an engine dynamometer.
Journal Article

The Effect of Surface Finish on Aluminum Sheet Friction Behavior

2011-04-12
2011-01-0534
Aluminum sheet is commercially available in three surface finishes, mill finish (MF), electric discharge texture (EDT), and dull finish (DF). This surface finish impacts the friction behavior during sheet metal forming. A study was done to compare ten commercially available sheet samples from several suppliers. The friction behavior was characterized in the longitudinal and transverse directions using a Draw Bead Simulator (DBS) test, resulting in a coefficient of friction (COF) value for each material. Characterization of the friction behavior in each direction provides useful data for formability analysis. To quantitatively characterize the surface finish, three-dimensional MicroTexture measurements were done with a WYKO NT8000 instrument. In general, the MF samples have the smoothest surface, with Sa values of 0.20-0.30 μm and the lowest COF values. The EDT samples have the roughest surface, with Sa values of 0.60-1.00 μm, and the highest COF values.
Technical Paper

The Effect of Pt-Pd Ratio on Oxidation Catalysts Under Simulated Diesel Exhaust

2011-04-12
2011-01-1134
With a tighter regulatory environment, reduction of hydrocarbon emissions has emerged as a major concern for advanced low-temperature combustion engines. Currently precious metal-based diesel oxidation catalysts (DOC) containing platinum (Pt) and palladium (Pd) are most commonly used for diesel exhaust hydrocarbon oxidation. The efficiency of hydrocarbon oxidation is greatly enhanced by employing both Pt and Pd together compared to the case with Pt or Pd alone. However, there have been few systematic studies to investigate the effects of the ratio of platinum to palladium on catalytic oxidation over the DOC. The present study illustrates the relationship between the Pt-Pd ratio and catalyst activity and stability by evaluating a series of catalysts with various Pt to Pd ratios (1:0, 7:1, 2:1, 1:2, 1:5, 0:1). These catalysts were tested for their CO and hydrocarbon light-off temperatures under simulated conditions where both unburned and partially burned hydrocarbons were present.
Journal Article

The Effect of HCHO Addition on Combustion in an Optically Accessible Diesel Engine Fueled with JP-8

2010-10-25
2010-01-2136
Under the borderline autoignition conditions experienced during cold-starting of diesel engines, the amount and composition of residual gases may play a deterministic role. Among the intermediate species produced by misfiring and partially firing cycles, formaldehyde (HCHO) is produced in significant enough amounts and is sufficiently stable to persist through the exhaust and intake strokes to kinetically affect autoignition of the following engine cycle. In this work, the effect of HCHO addition at various phases of autoignition of n-heptane-air mixtures is kinetically modeled. Results show that HCHO has a retarding effect on the earliest low-temperature heat release (LTHR) phase, largely by competition for hydroxyl (OH) radicals which inhibits fuel decomposition. Conversely, post-LTHR, the presence of HCHO accelerates the occurrence of high-temperature ignition.
Journal Article

The Dimensional Model of Driver Demand: Visual-Manual Tasks

2016-04-05
2016-01-1423
Many metrics have been used in an attempt to predict the effects of secondary tasks on driving behavior. Such metrics often give rise to seemingly paradoxical results, with one metric suggesting increased demand and another metric suggesting decreased demand for the same task. For example, for some tasks, drivers maintain their lane well yet detect events relatively poorly. For other tasks, drivers maintain their lane relatively poorly yet detect events relatively well. These seeming paradoxes are not time-accuracy trade-offs or experimental artifacts, because for other tasks, drivers do both well. The paradoxes are resolved if driver demand is modeled in two orthogonal dimensions rather than a single “driver workload” dimension. Principal components analysis (PCA) was applied to the published data from four simulator, track, and open road studies of visual-manual secondary task effects on driving.
Technical Paper

The Development of Advanced 2-Way SCR/DPF Systems to Meet Future Heavy-Duty Diesel Emissions

2011-04-12
2011-01-1140
Diesel engines have the potential to significantly increase vehicle fuel economy and decrease CO₂ emissions; however, efficient removal of NOx and particulate matter from the engine exhaust is required to meet stringent emission standards. A conventional diesel aftertreatment system consists of a Diesel Oxidation Catalyst (DOC), a urea-based Selective Catalyst Reduction (SCR) catalyst and a diesel particulate filter (DPF), and is widely used to meet the most recent NOx (nitrogen oxides comprising NO and NO₂) and particulate matter (PM) emission standards for medium- and heavy-duty sport utility and truck vehicles. The increasingly stringent emission targets have recently pushed this system layout towards an increase in size of the components and consequently higher system cost. An emerging technology developed recently involves placing the SCR catalyst onto the conventional wall-flow filter.
Journal Article

The Combined Effect of HCHO and C2H4 Addition on Combustion in an Optically Accessible Diesel Engine Fueled with JP-8

2011-04-12
2011-01-1392
Misfiring or partial combustion during diesel engine operation results in the production of partial oxidation products such as ethylene (C₂H₄), carbon monoxide and aldehydes, in particular formaldehyde (HCHO). These compounds remain in the cylinder as residual gases to participate in the following engine cycle. Carbon monoxide and formaldehyde have been shown to exhibit a dual nature, retarding ignition in one temperature regime, yet decreasing ignition delay periods of hydrocarbon mixtures as temperatures exceed 1000°K. Largely unknown is the synergistic effects of such species. In this work, varying amounts of C₂H₄ and HCHO are added to the intake air of a naturally aspirated optical diesel engine and their combined effect on autoignition and subsequent combustion is examined. To observe the effect of these dopants on the low-temperature heat release (LTHR), ultraviolet chemiluminescent images are recorded using intensified CCD cameras.
Technical Paper

The Burning Velocity in a CFR Engine with Different Turbulent Flow Fields Generated by Intake Valves

1980-06-01
800860
An equation has been derived to calculate the burning velocity in a CFR engine from the measured flame speed under different turbulent flow fields. The turbulence is generated during the intake stroke as the fresh charge flows through different perforated 360° shrouded intake valves. The shrouds have holes of different sizes, but of the same total flow area. Results show that these valves decrease the cycle-to-cycle variation and produce higher burning velocities than conventional valves, particularly at higher engine speeds. The burning velocity depends on the Reynolds number as well as the turbulence scale.
Technical Paper

Temperature Impact on Modeling and Control of Lean NOx Trap

2003-03-03
2003-01-1163
Gasoline Direct Injection (GDI) engine has a significant fuel economy improvement over the traditional port fuel injection engine. The tradeoff for this benefit is excessive exhaust emissions, especially NOx. Three-way-catalyst (TWC) is inefficient to treat NOx emission during lean operation. So Lean NOx Trap (LNT) is invented for NOx aftertreatment and it has both storage mode and purge mode. Research on modeling and control of LNT has been conducted, but it is still lack of the essential information on the temperature effect. This research focuses on the impact of trap temperature on LNT storage time, purge time and fuel economy. The mechanism of temperature effect on LNT is investigated at first. Then the temperature control strategy based on fuel economy improvement is proposed.
Technical Paper

Technical Challenges in Future Electrical Architectures

2011-04-12
2011-01-1021
As part of standardizing the global portfolio, General Motors (GM) created an electrical architecture that will support the GM global product feature set. Introduced in 2009, this common electrical architecture is already being applied to multiple platforms in GM's regional engineering centers. The electrical architecture will be updated regularly to address the needs of new features in the automotive market and to take advantage of the latest technology advancements. The functional requirements of these new features result in technology challenges. In addition, many new features may result in challenges to the vehicle electrical architecture or the vehicle development process. The challenges have been evaluated so that needs and initiatives can be better understood.
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