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A new analytical method, absorption of tunable diode laser radiation, can detect small concentrations of gases with fast response. This technique has been applied to the detection of vehicle sulfate emissions in the form of sulfuric acid (H2SO4) vapor. Previously available methods for sulfate analysis required collecting samples for 10 min. or more. Our laser system has a response time of 2.4 s. This allowed tracking the sulfate emissions of a vehicle during a Highway Fuel Economy Test. The data suggests that catalyst temperature is the major parameter controlling sulfate emissions and that storage and release of sulfur occurs at low and high catalyst temperatures, respectively. The same method detected methane during both the Highway Fuel Economy Test and the Federal Test Procedure. It identified the conditions, and corresponding concentrations, for high methane emissions. A qualitative comparison with total hydrocarbon emissions uncovered significant differences during accelerations.

The deactivation of noble metal oxidation catalysts by lead and halide lead scavengers was studied in engine and laboratory experiments. The halide scavengers caused rapid but completely reversible inhibition of the catalyst activity, which existed only as long as the halide was present. The effects of catalyst temperature and noble metal concentration indicated that the halide scavenger dissociated upon adsorption on the catalyst. Palladium and platinum-palladium catalysts were more susceptible to halide inhibition than were platinum catalysts. Lead alone or lead plus scavengers produced a persistent poisoning of the catalyst. Lead poisoning effects were increased by increased catalyst temperatures and fuel lead content. Tests with scavengers only, conducted in an engine previously operated on leaded fuel, showed that lead was transported to the catalyst causing lead poisoning even in the absence of lead in the fuel.

The state of California has adopted a “real-time” evaporative emission procedure that will be used starting with the 1995 model year. This test, which focuses on high temperature conditions, and measures all sources of evaporative emissions, represents a very stringent requirement. Non-fuel background emissions, i.e., paint, adhesives, and even air conditioning refrigerant, can be a significant fraction of the total measured emissions. California has included a provision in their regulations that allows for the subtraction of background emissions, using a methodology to be developed in the future. This paper reviews the history of non-fuel emission regulations, provides data showing the magnitude of the problem using the new real-time procedure, and suggests a methodology for establishing a new background emission test procedure.

A new aluminum alloy bearing material containing lead-base babbitt is described. This material provides the performance advantages of an overplated babbitt construction without requiring the plating procedure. Performance characteristics including fatigue, wear, score, and corrosion resistances and embedability are compared to standard SAE bearing materials on the basis of laboratory tests. Extensive engine dynamometer and vehicle field tests are described to show the excellent durability of this new material.

Dual-phase steels have been used primarily for reducing weight of complex shaped automotive parts which could not be made with less formable, conventional high strength steels. Recently, a microalloyed dual-phase steel was found also to possess superior machining characteristics. This paper describes laboratory data which compare machinability of dual-phase steel with that of conventional steels. The effects of material strength, tensile prestrain, and cutting depth on machined surface quality are elucidated. The improved machinability of dual-phase steel was explained on the basis of its unique micro-structure. In addition, two applications of dual-phase steel are discussed. In one application, broaching is the critical machining step, and dual-phase steel is currently used in production. In the other, turning is the critical step, and further studies are under way.

Previous studies of human thoracic injury tolerance and mechanical response to blunt, midsternal, anteroposterior impact loading were reported by the authors at the 1970 SAE International Automobile Safety Conference and at the Fifteenth Stapp Car Crash Conference. The present paper documents additional studies from this continuing research program and provides an expansion and refinement of the data base established by the earlier work. Twenty-three additional unembalmed cadavers were tested using basically the same equipment and procedures reported previously, but for which new combinations of impactor mass and velocity were used in addition to supplementing other data already presented. Specifically, the 43 lb/11 mph (19.5 kg/4.9m/s) and 51 lb/16 mph (23.1 kg/7.2 m/s) conditions were intercrossed and data obtained at 43 lb/16 mph (19.5 kg/7.2 m/s) and 51 lb/11 mph (23.1 kg/4.9 m/s).

SAE 1046 steel axle I-beam forgings produced by the direct quench method and the conventional reheat and quench method were examined. Impact and tensile specimens obtained from sections of two direct quench and one conventional reheat and quench axle I-beams were tested. These data were correlated with hardness and microstructure to determine the relationship between microstructure and properties. The microstructure of direct quenched beams is coarse grained with a martensite case and bainite core. In contrast, the microstructure of conventionally heat treated beams is fine grained with a martensite and/or bainite case and pearlite core. Tensile and impact properties indicate that direct quenching is an acceptable alternative to the conventional reheat and quench process. Fatigue testing of direct quenched beams is currently being performed.

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