Search Results

Vacuum cleaning vehicle is the necessary equipment for the Municipal Sanitation Department to keep the road surface clean and the dust subsidence system is the heart unit for the proper function of the cleaning vehicle. The reasonable design of this system could increase the load capacity of the vehicle and be convenient for the garbage collecting and dumping. Meanwhile, the engine power could be relatively reduced and the influence on the environment duo to the dusty air in the outlet could be also effectively improved. In the study, the gravity dedusting principle is used firstly for structure design to reduce the flow rate of dust particles inside the lower part of the dust subsidence system. The ruleless collision loss among dust particles is reduced and thereby the fan power is saved. By means of a reasonable separated chamber design and the use of inertia baffle, the sort management for dust particles is developed and the work stress of the export filter is released observably.

The vehicle engine exhaust wastes heat. For the conventional scheme, the hot-end of the thermoelectric module is connected with the exhaust pipe, while the cold-end is cooled through the vehicle engine cooling cycle. The variation of vehicle engine operating conditions brings the instability of the hot-end temperature, which affects the power generation performance of thermoelectric materials and increases the damage risk to the thermoelectric materials caused by the high temperature. This research adopts the heat transfer oil circulation as the intermediate fluid to absorb the dynamic heat flux of the vehicle engine exhaust so as to release the heat steadily to the hot-end of the thermoelectric module. The thermal characteristics of the target diesel vehicle engine exhaust gas are evaluated based on the experimental data firstly.

This paper combines fluid software STAR-CCM+ and finite element software ABAQUS to solve the temperature field of this Gasoline engine exhaust manifold based on loose coupling method. Through the simulation of car parking cooling - full load condition at full speed, we estimate thermal fatigue life of the exhaust manifold with the plastic strain increment as the evaluation parameters. It can guide the direction of optimal design of the exhaust manifold. Here we also revealed how the bolt force affects the manifold elastic and plastic behavior.

Vehicle exhaust waste-heat recovery with thermoelectric power generators can improve energy efficiency, as well as vehicle fuel economy. In the conventional structure, the hot-end of thermoelectric module is directly connected with the outer wall of the exhaust pipe, while the cold-end is connected with the water pipe’s outer wall of the vehicle engine cooling cycle. However, the variety of vehicle engine operating conditions leads to the instability of the hot-end temperature, which will reduce the generating efficiency of the thermoelectric modules and also shorten its service life. This research is on the basis of constructing a heat transfer oil circulation, and to study the action principles and implementation methods of it.

While the car ownership increasing all over the world, the unutilized thermal energy in automobile exhaust system is gradually being realized and valued by researchers around the world for better driving energy efficiency. For the unexpected urban traffic, the frequent start and stop processes as well as the acceleration and deceleration lead to the temperature fluctuation of the exhaust gas, which means the unstable hot-end temperature of the thermoelectric module generator (TEG). By arranging the heat conduction oil circulation at the hot end, the hot-end temperature’s fluctuation of the TEG can be effectively reduced, at the expense of larger system size and additional energy supply for the circulation. This research improves the TEG hot-end temperature stability by installing solid heat capacity material(SHCM) to the area between the outer wall of the exhaust pipe and the TEG, which has the merits of simple structure, none energy consumption and light weight.

The automobile exhaust energy can be recovered by the thermoelectric module generator(TEG). Owing to the complex urban traffic, the exhaust gas’s temperature fluctuations are resulted, which means the unstable hot-end temperature of the TEG. By installing solid heat capacity material(SHCM) to the area between the outer wall of the exhaust pipe and the TEG, it is possible to appropriately reduce the temperature fluctuation, but there is still a fluctuation of the TEG’s power output. Then by adding voltage filter circuit (VFC) after the TEG, the power output stability can be improved. This research uses SHCM and VFC to improve the stability of the exhaust gas generation. Firstly, the three-dimensional heat transfer model of the exhaust pipe thermoelectric power generation system is established. The heat capacity materials with low thermal resistance and high heat capacity were selected as the research object based on previous research.

With its advantages on cost and performance, the integrated exhaust manifold (casting with the turbine) is being used on more vehicles by auto makers. Generally, when compared with the divided exhaust manifold, the integrated exhaust manifold stands for higher vibratory excitation from gas dynamics. In this paper, the gas dynamics excitation has been computed through the GD (gas dynamics) software GT-Power which calculates the exhaust pipe surface pressure, and CFD code Star-CCM+ which calculates the turbine blade force. And the response of manifold has been solved under this excitation. On the other hand, the mechanical excitation has been computed through the MBD (multi-body dynamics) platform AVL-Excite-PU, and the responses under the gas excitation plus the mechanical load have been studied in order to analyze the effects of the fluid excitation on an integrated manifold.

In order to meet the Euro IV HD diesel engine emission standard legislation limits, an efficient SCR system is adopted for PM optimized YC6L350-40 HD diesel engine serving in China. This paper presents tests made on the engine. The engine had base NOx emission of 8.8g/kwh over the ESC and 8.7g/kwh over the ETC. Outfitted with a 24.7 liter 300cpsi SCR catalyst, the engine NOx emission dropped to 3.2g/kwh over the ESC and 3.5g/kwh over the ETC.

In order to predict the thermal fatigue life of the internal combustion engine exhaust manifold effectively, it was necessary to accurately obtain the unsteady heat transfer process between hot streams and exhaust manifold all the time. This paper began with the establishment of unsteady coupled heat transfer model by using serial coupling method of CFD and FEA numerical simulations, then the bidirectional thermal coupling analysis between fluid and structure was realized, as a result, the difficulty that the transient thermal boundary conditions were applied to the solid boundary was solved. What's more, the specific coupling mode, the physical quantities delivery method on the coupling interface and the surface mesh match were studied. On this basis, the differences between strong coupling method and portioned treatment for solving steady thermal stress numerical analysis were compared, and a more convenient and rapid method for solving static thermal stress was found.

A 3D grid model of engine brake is established for an automobile engine. The dynamic compression release braking process is simulated by using this model. In the process of engine braking, the movement of valve and piston causes changes of the internal flow field of the engine. In this paper, the movement of valve and piston were defined by using the dynamic grid technology, so that the numerical simulation is closer to the actual situation via the updating of grid. Based on the relevant parameters of compression release engine brake (including the opening of the exhaust valve, the engine speed and the exhaust back pressure), the pressure and power of the compression release braking system were simulated under the conditions of multiple operating conditions and experimental verification was carried out. The results showed that the braking works of the compression release engine brake are mainly from the compression stroke and the exhaust stroke.

The aerodynamic noise of the reactive muffler is generated inside the muffler and mixed with the noise of the muffler body, which is difficult to be measured in the exhaust system. Based on two-microphone transfer function method and transmission loss of mufflers in the absence of airflow, this paper proposes a method for measuring the aerodynamic noise of the muffler. On the built-in muffler aerodynamic noise test bench, a special sampling tube was designed to measure the aerodynamic noise of the muffler at different flow velocity. For the sound absorption end with large reflection coefficient, the test and simulation data have large error at low frequency, and a correction formula that can eliminate the reflection of sound waves at the end of the test pipeline and form multiple reflections in the upstream and downstream is derived.

In order to make full use of engine exhaust heat, the thermoelectric module been used to contribute to thermoelectric power generation in the automotive. At present, the thermoelectric generators (TEGs) have been developing with continuously advances in thermoelectric technology. And almost all of the existing thermoelectric technologies are adding a gas tank to the vehicle exhaust system which increases the exhaust back pressure and occupying excessive space of the vehicle chassis. In this study, a new TEG integrated with a front silencer muffler (FMTEG) is proposed. The muffler is reshaped as the heat exchanger which has a hexagon cross-section. The water tank and clamping mechanism have been redesigned for the new heat exchanger. The FMTEG system’s dimensions are small that can well meet the installation requirements and has a good compatibility with the vehicle exhaust system.

With great development of thermoelectric exhaust heat recovery technology, more and more attention has been paid to optimization of automotive thermoelectric generators (ATEGs). A lot of work has been done on optimization of flow field and thermal analysis. However, investigation on acoustic optimization is rather limited. In this paper, efforts have been paid to study the acoustic performance of a flat-plate TEG, and the feasibility of integration of automotive exhaust thermoelectric generator with muffler was discussed. The internal configuration of heat exchanger looks like “fishbone”. Four factors have been taken into consideration: the spacing of two fins, angle of the fins, the diameter of inlet and outlet of exchanger; and filling sound absorbing material in heat exchanger chamber. Based on these four factors, acoustic analysis was carried out.

Line-imaging of Raman scattered light is used to simultaneously measure the mole fractions of CO2, H2O, N2, O2, and fuel (premixed C3H8) in a modern 4-valve spark-ignition engine operating at idle. The measurement volume consists of 16 adjacent sub-volumes, each 0.27 mm in diameter × 0.91 mm long, giving a total measurement length of 14.56 mm. Measurements are made 3 mm under the centrally-located spark plug, offset 3 mm from the spark plug center towards the exhaust valves. Data are taken in 15 crank angle degree increments starting from top center before the intake stroke (-360 CAD) through top center of the compression stroke (0 CAD).

The objectives of this paper are to describe the ongoing projects in diesel engine combustion research at Sandia National Laboratories' Combustion Research Facility and to detail recent experimental results. The approach we are employing is to assemble experimental hardware that mimic realistic engine geometries while enabling optical access. For example, we are using multi-cylinder engine heads or one-cylinder versions of production heads mated to one-cylinder engine blocks. Optical access is then obtained through a periscope in an exhaust valve, quartz windows in the piston crown, windows in spacer plates just below the head, or quartz cylinder liners. We have three diesel engine experiments supported by the Department of Energy, Office of Heavy Vehicle Technologies: a one-cylinder version of a Cummins heavy-duty engine, a diesel simulation facility, and a one-cylinder Caterpillar engine to evaluate combustion of alternative diesel fuels.

A free piston internal combustion (IC) engine operating on high compression ratio (CR) homogeneous charge compression ignition (HCCI) combustion is being developed by Sandia National Laboratories to significantly improve the thermal efficiency and exhaust emissions relative to conventional crankshaft-driven SI and Diesel engines. A two-stroke scavenging process recharges the engine and is key to realizing the efficiency and emissions potential of the device. To ensure that the engine's performance goals can be achieved the scavenging system was configured using computational fluid dynamics (CFD), zero- and one-dimensional modeling, and single step parametric variations. A wide range of design options was investigated including the use of loop, hybrid-loop and uniflow scavenging methods, different charge delivery options, and various operating schemes. Parameters such as the intake/exhaust port arrangement, valve lift/timing, charging pressure and piston frequency were varied.

A 2-D gas-particle two-phase flow model has been developed to study the flow characteristics in a single channel of a honeycomb ceramic diesel particulate filter. A particle source in cell (PSIC) algorithm is used to calculate the gas-particle two-phase flow. Firstly, the gas-phase flow field alone (without taking into account of the particle-phase) is solved for estimation of gas velocity and pressure fields in the Euler coordinate. Secondly, the particle-phase is added in and particles tracked down in the Lagrange coordinate. Thirdly, the particle source which acts on the gas-phase cell is calculated and added to the gas-phase equations. Fourthly, the gas-phase equations with the particle source are solved again. Lastly, the above process is iterated until the flow field is convergent. Taking the above-mentioned approach, the gas-particle two-phase flow characteristic is simulated using FLUENT. The simulation results are in good agreement with experiment data.

A novel direct-fabrication technique (robocasting) was used to produce periodic lattices of ceramic rods. The macrostructure is a three-dimensional mesh with controlled porosity in all dimensions but no line-of-sight pathways. These ceramic lattices can function as catalyst supports for gas combustion, and possibly self-regenerating filters for diesel particulates. Compared to the traditional two-dimensional “honeycomb” structured extrudates, the three-dimensional structures have high surface to volume ratios and highly turbulent flow. The flow behaviors of these ceramic lattices and the resulting enhancements in catalytic performance over traditional supports have been demonstrated for propane and methane combustion. Similar tests are underway for the selective catalytic reduction (SCR) of NOx. The potential utility of these structures for diesel particulate trapping will also be discussed.

To meet more stringent emission regulations for diesel engines, diesel particulate filters (DPF) have been widely used for diesel engines. However, the DPF regeneration is a great challenge for fuel economy. In this paper, a mathematical model characterizing the microwave regeneration process of a wall-flow particulate filter is introduced to better understand the process. Based on this model, important parameters such as evolutions of the energy stream densities of microwaves, wall temperature, regeneration efficiency and the pressure drop in the filters, both cordierite and SiC, are investigated. These results can provide an important theoretical guide for optimizing and controlling the microwave regeneration process.

A set of elementary surface reactions is proposed for modeling the chemistry in a lean NOx trap during regeneration (reduction of stored NOx). The proposed reaction mechanism can account for the observed product distribution from the trap over a range of temperatures and inlet gas compositions similar to those expected for realistic operation. The mechanism includes many reactions already discussed in the literature, together with some hypothesized reactions that are required to match observations from temperature programmed reactor experiments with a commercial lean NOx trap catalyst. Preliminary results indicate that the NOx trap regeneration and byproduct formation rates can be effectively captured by using a relatively compact set of elementary reactions.