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Technical Paper

Use of a Designed Experiment to Determine the Optimal Method to Join Injection-Molded Parts to Pultrusions

2006-10-31
2006-01-3575
A coupler has been developed to prevent windshield wiper systems from being damaged by excessive loads that can occur when the normal wiping pattern is restricted. The coupler is composed of a pultruded composite rod with injection-molded plastic spherical joints (a.k.a. sockets) attached at either end. The sockets are used to attach the coupler to the crank and rocker of the windshield wiper linkage. Because the loads exerted on a coupler vary in magnitude and direction during a wiping cycle, the joint between the sockets and the pultruded composite rod must be robust. The paradigm for attaching sockets to steel couplers (i.e. over-molding the sockets around holes stamped into the ends of traditional steel couplers) was applied to the pultruded rods, tested, and found to produce inadequate joint strength. This paper details the methodology that was employed to produce and optimize an acceptable means to attach the injection-molded sockets to the pultruded rods.
Technical Paper

Theoretical and Experimental Studies of Whirling Speeds of Pultruded Composite Shafts

1999-03-01
1999-01-1028
The objective of this paper is to determine the whirling bending critical speeds of pultruded composite shafts in simply supported boundary conditions. Theoretical studies have been carried using Patran to determine the natural frequencies and the mode shapes for the Jeffcot and Kikuchi rigid rotor models. A tabletop experimental apparatus has been fabricated and the bending critical speeds have been measured for various span lengths between the supports. The results of this study may be useful in identifying whether pultruded composite shafts can be employed as drive shafts in automotive or other industries.
Technical Paper

Automated 3D Printer Bed Clearing Mechanism

2020-04-14
2020-01-1301
The objective of this work was to design an automated bed clearing mechanism for the Anet brand A8 3D printer, which uses Fused Deposition Modeling (FDM) process. This work has been carried out as a capstone course. Many OEMs are focusing on using functional 3D printed parts to replace metal parts that otherwise require complex assemblies or to reduce weight. The concept behind the work presented in this paper was to allow every user to be able to print multiple parts without human interaction. This saves time to load and unload one part at a time. The idea was to develop a universal bed clearing mechanism that can be used for most brands of 3D printers. Upon researching into the many different styles and designs of printers, it became clear that the designs are different and complex to create a universal product. It was decided to aim for the most common style of 3D printers for which easy modeling and testing should be possible.
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