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Technical Paper

Innovative Heat Treatment Process for Track Bushings

1992-09-01
921743
Of all the parts used on crawler-type construction equipment, the track bushings in the undercarriage of large bulldozers are subjected to particularly severe load conditions. A new and innovative heat treatment technology has been developed in order to improve the durability of these bushings from the point of their wear and fatigue crack characteristics. A new steel material has also been specified to match this heat treatment technology. The bushings thus developed have been extensively tested on bulldozers in customer service and proved to be successfully applied for production. They also offer a possibility for considerable reduction in manufacturing cost.
Technical Paper

Development of Intelligent Hydraulic Excavator - HYPER GX Series

1994-09-01
941796
KOMATSU has successfully developed and marketed the HYPER GX series computer-controlled, intelligent hydraulic excavators. The development concepts of the HYPER GX series are as follows: 1. To improve safety at construction sites by use of measuring functions which reduce the number of ancillary workers. 2. To improve working environment and the quality of work by use of automatic functions which reduce operator fatigue and time required to complete a job. 3. To solve the problem of shortage of experienced workers by the use of operator support functions which allow easy operation even for inexperienced or older operators. Representative of these is the fully automatic grading function, with which the movement of boom, arm and bucket is computer-controlled to enable automatic excavation at a predetermined gradient.
Technical Paper

Development of Hydromechanical Transmission (HMT) for Bulldozers

1994-09-01
941722
Conventional medium to large-sized bulldozers have a powertrain comprised of a manually operated powershift transmission connected in series with a torque converter. There is a growing need, however, for a power train that is more efficient and easy to operate, thereby increasing bulldozer productivity. One answer to this growing demand is the hydromechanical transmission (HMT) developed by Komatsu for medium to large-sized bulldozers. The HMT consists of a powershift transmission combined in parallel with a hydrostatic transmission (HST) featuring a pair of hydraulic units. The HMT has a continuously variable shifting ratio and achieves high efficiency and automatic shifting. Additionally, it has an electronic controller that controls the transmission ratio to maintain engine speed at the maximum power point. As a result, bulldozers with the HMT demonstrate greatly improved productivity over bulldozers with the conventional powertrain.
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