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Technical Paper

Φ-Sensitivity for LTGC Engines: Understanding the Fundamentals and Tailoring Fuel Blends to Maximize This Property

2019-04-02
2019-01-0961
Φ-sensitivity is a fuel characteristic that has important benefits for the operation and control of low-temperature gasoline combustion (LTGC) engines. A fuel is φ-sensitive if its autoignition reactivity varies with the fuel/air equivalence ratio (φ). Thus, multiple-injection strategies can be used to create a φ-distribution that leads to several benefits. First, the φ-distribution causes a sequential autoignition that reduces the maximum heat release rate. This allows higher loads without knock and/or advanced combustion timing for higher efficiencies. Second, combustion phasing can be controlled by adjusting the fuel-injection strategy. Finally, experiments show that intermediate-temperature heat release (ITHR) increases with φ-sensitivity, increasing the allowable combustion retard and improving stability. A detailed mechanism was applied using CHEMKIN to understand the chemistry responsible for φ-sensitivity.
Technical Paper

ɸ-Sensitivity Evaluation of n-Butanol and Iso-Butanol Blends with Surrogate Gasoline

2023-08-28
2023-24-0089
Using renewable fuels is a reliable approach for decarbonization of combustion engines. iso-Butanol and n-butanol are known as longer chain alcohols and have the potential of being used as gasoline substitute or a renewable fraction of gasoline. The combustion behavior of renewable fuels in modern combustion engines and advanced combustion concepts is not well understood yet. Low-temperature combustion (LTC) is a concept that is a basis for some of the low emissions-high efficiency combustion technologies. Fuel ɸ-sensitivity is known as a key factor to be considered for tailoring fuels for these engines. The Lund ɸ-sensitivity method is an empirical test method for evaluation of the ɸ-sensitivity of liquid fuels and evaluate fuel behavior in thermal. iso-Butanol and n-butanol are two alcohols which like other alcohol exhibit nonlinear behavior when blended with (surrogate) gasoline in terms of RON and MON.
Technical Paper

Water Injection System Application in a Mild Hybrid Powertrain

2020-04-14
2020-01-0798
The potential of 48V Mild Hybrid is promising in meeting the present and future CO2 legislations. There are various system layouts for 48V hybrid system including P0, P1, P2. In this paper, P2 architecture is used to investigate the effects of water injection benefits in a mild hybrid system. Electrification of the conventional powertrain uses the benefits of an electric drive in the low load-low speed region where the conventional SI engine is least efficient and as the load demand increases the IC Engine is used in its more efficient operating region. Engine downsizing and forced induction trend is popular in the hybrid system architecture. However, the engine efficiency is limited by combustion knocking at higher loads thus ignition retard is used to avoid knocking and fuel enrichment becomes must to operate the engine at MBT (Maximum Brake Torque) timing; in turn neutralizing the benefits of fuel savings by electrification.
Journal Article

Water Injection Benefits in a 3-Cylinder Downsized SI-Engine

2019-01-15
2019-01-0034
With progressing electrification of automotive powertrains and demands to meet increasingly stringent emission regulations, a combination of an electric motor and downsized turbocharged spark-ignited engine has been recognized as a viable solution. The SI engine must be optimized, and preferentially downsized, to reduce tailpipe CO2 and other emissions. However, drives to increase BMEP (Brake Mean Effective Pressure) and compression ratio/thermal efficiency increase propensities of knocking (auto-ignition of residual unburnt charge before the propagating flame reaches it) in downsized engines. Currently, knock is mitigated by retarding the ignition timing, but this has several limitations. Another option identified in the last decade (following trials of similar technology in aircraft combustion engines) is water injection, which suppresses knocking largely by reducing local in-cylinder mixture temperatures due to its latent heat of vaporization.
Technical Paper

Waste Heat Recovery from Multiple Heat Sources in a HD Truck Diesel Engine Using a Rankine Cycle - A Theoretical Evaluation

2012-09-10
2012-01-1602
Few previous publications investigate the possibility of combining multiple waste heat sources in a combustion engine waste heat recovery system. A waste heat recovery system for a HD truck diesel engine is evaluated for utilizing multiple heat sources found in a conventional HD diesel engine. In this type of engine more than 50% of heat energy goes futile. The majority of the heat energy is lost through engine exhaust and cooling devices such as EGRC (Exhaust gas recirculation cooler), CAC (Charge air cooler) and engine cooling. In this paper, the potential of usable heat recuperation from these devices using thermodynamic analysis was studied, and also an effort is made to recuperate most of the available heat energy that would otherwise be lost. A well-known way of recuperating this heat energy is by employing a Rankine cycle circuit with these devices as heat sources (single loop or dual loop), and thus this study is focused on using a Rankine cycle for the heat recovery system.
Technical Paper

Wake and Unsteady Surface-Pressure Measurements on an SUV with Rear-End Extensions

2015-04-14
2015-01-1545
Previous research on both small-scale and full-scale vehicles shows that base extensions are an effective method to increase the base pressure, enhancing pressure recovery and reducing the wake size. These extensions decrease drag at zero yaw, but show an even larger improvement at small yaw angles. In this paper, rear extensions are investigated on an SUV in the Volvo Cars Aerodynamic Wind Tunnel with focus on the wake flow and on the unsteady behavior of the surface pressures near the base perimeter. To increase the effect of the extensions on the wake flow, the investigated configurations have a closed upper- and lower grille (closed-cooling) and the underbody has been smoothed with additional panels. This paper aims to analyze differences in flow characteristics on the wake of an SUV at 0° and 2.5° yaw, caused by different sets of extensions attached to the base perimeter. Extensions with several lengths are investigated with and without a kick.
Journal Article

Visualization of Pre-Chamber Combustion and Main Chamber Jets with a Narrow Throat Pre-Chamber

2022-03-29
2022-01-0475
Pre-chamber combustion (PCC) has re-emerged in recent last years as a potential solution to help to decarbonize the transport sector with its improved engine efficiency as well as providing lower emissions. Research into the combustion process inside the pre-chamber is still a challenge due to the high pressure and temperatures, the geometrical restrictions, and the short combustion durations. Some fundamental studies in constant volume combustion chambers (CVCC) at low and medium working pressures have shown the complexity of the process and the influence of high pressures on the turbulence levels. In this study, the pre-chamber combustion process was investigated by combustion visualization in an optically-accessible pre-chamber under engine relevant conditions and linked with the jet emergence inside the main chamber. The pre-chamber geometry has a narrow-throat. The total nozzle area is distributed in two six-hole rows of nozzle holes.
Technical Paper

Visualization of EGR Influence on Diesel Combustion With Long Ignition Delay in a Heavy-duty Engine

2004-10-25
2004-01-2947
The effects of EGR on diesel combustion were visually examined in a single-cylinder heavy duty research engine with a low compression ratio, low swirl, a CR fuel injection system and an eight-orifice nozzle. Optical access was primarily obtained through the cylinder head. The effects of EGR were found to be significant. NOx emissions were reduced from over 500 ppm at 0% EGR to 5 ppm at 55% EGR. At higher levels of EGR (approximately 35% or more) there was a loss in efficiency. Constant fuel masses were injected. Results from the optical measurements and global emission data were compared in order to obtain a better understanding of the spray behaviour and mixing process. Optical measurements provide fundamental insights by visualizing air motion and combustion behaviour. The NOx reductions observed might be explained by reductions in oxygen concentration associated with the increases in EGR.
Journal Article

Visualization of Diesel Spray Penetration, Cool-Flame, Ignition, High-Temperature Combustion, and Soot Formation Using High-Speed Imaging

2009-04-20
2009-01-0658
Shadowgraph/schlieren imaging techniques have often been used for flow visualization of reacting and non-reacting systems. In this paper we show that high-speed shadowgraph visualization in a high-pressure chamber can also be used to identify cool-flame and high-temperature combustion regions of diesel sprays, thereby providing insight into the time sequence of diesel ignition and combustion. When coupled to simultaneous high-speed Mie-scatter imaging, chemiluminescence imaging, pressure measurement, and spatially-integrated jet luminosity measurements by photodiode, the shadowgraph visualization provides further information about spray penetration after vaporization, spatial location of ignition and high-temperature combustion, and inactive combustion regions where problematic unburned hydrocarbons exist. Examples of the joint application of high-speed diagnostics include transient non-reacting and reacting injections, as well as multiple injections.
Technical Paper

Validation of an LES Multi Mode Combustion Model for Diesel Combustion

2010-04-12
2010-01-0361
Diesel engine combustion is simulated using Large Eddy Simulation (LES) with a multi-mode combustion (MMC) model. The MMC model is based on the combination of chemical kinetics, chemical equilibrium, and quasi-steady flamelet calculations in different local combustion regimes. The local combustion regime is identified by two combustion indices based on the local temperature and the extent of mixture homogeneity. The LES turbulence model uses the dynamic structure model (DSM) for sub-grid stresses. A new spray model in the LES context is used, and the Reynolds-averaged Navier-Stokes (RANS) based wall model is retained with the LES derived scales. These models are incorporated in the KIVA3V-ERC-Release 2 code for engine combustion simulations. A wide range of diesel engine operating conditions were chosen to validate the combustion model.
Technical Paper

Using Multi-Rate Filter Banks to Detect Internal Combustion Engine Knock

1997-05-01
971670
The wavelet transform is used in the analysis of the cylinder pressure trace and the ionic current trace of a knocking, single-cylinder, spark ignition engine. Using the wavelet transform offers a significant reduction of mathematical operations when compared with traditional filtering techniques based on the Fourier transform. It is shown that conventional knock analysis in terms of average energy in the time domain (AETD), corresponding to the signal's energy content, and maximum amplitude in the time domain (MATD), corresponding to the maximum amplitude of the bandpass filtered signal, can be applied to both the reconstructed filtered cylinder pressure and the wavelet coefficients. The use of the filter coefficients makes possible a significant additional reduction in calculation effort in comparison with filters based on the windowed Fourier transform.
Journal Article

Using Chemical Kinetics to Understand Effects of Fuel Type and Compression Ratio on Knock-Mitigation Effectiveness of Various EGR Constituents

2019-04-02
2019-01-1140
Exhaust gas recirculation (EGR) can be used to mitigate knock in SI engines. However, experiments have shown that the effectiveness of various EGR constituents to suppress knock varies with fuel type and compression ratio (CR). To understand some of the underlying mechanisms by which fuel composition, octane sensitivity (S), and CR affect the knock-mitigation effectiveness of EGR constituents, the current paper presents results from a chemical-kinetics modeling study. The numerical study was conducted with CHEMKIN, imposing experimentally acquired pressure traces on a closed reactor model. Simulated conditions include combinations of three RON-98 (Research Octane Number) fuels with two octane sensitivities and distinctive compositions, three EGR diluents, and two CRs (12:1 and 10:1). The experimental results point to the important role of thermal stratification in the end-gas to smooth peak heat-release rate (HRR) and prevent acoustic noise.
Technical Paper

Update on Engine Combustion Research at Sandia National Laboratories

2001-05-14
2001-01-2060
The objectives of this paper are to describe the research efforts in diesel engine combustion at Sandia National Laboratories' Combustion Research Facility and to provide recent experimental results. We have four diesel engine experiments supported by the Department of Energy, Office of Heavy Vehicle Technologies: a one-cylinder version of a Cummins heavy-duty engine, a diesel simulation facility, a one-cylinder Caterpillar engine to evaluate combustion of alternative fuels, and a homogeneous-charge, compression-ignition (HCCI) engine. Recent experimental results of diesel combustion research will be discussed and a description will be given of our HCCI experimental program and of our HCCI modeling work.
Journal Article

Understanding Hydrocarbon Emissions to Improve the Performance of Catalyst-Heating Operation in a Medium-Duty Diesel Engine

2023-04-11
2023-01-0262
To cope with regulatory standards, minimizing tailpipe emissions with rapid catalyst light-off during cold-start is critical. This requires catalyst-heating operation with increased exhaust enthalpy, typically by using late post injections for retarded combustion and, therefore, increased exhaust temperature. However, retardability of post injection(s) is constrained by acceptable pollutant emissions such as unburned hydrocarbon (UHC). This study provides further insight into the mechanisms that control the formation of UHC under catalyst-heating operation in a medium-duty diesel engine, and based on the understanding, develops combustion strategies to simultaneously improve exhaust enthalpy and reduce harmful emissions. Experiments were performed with a full boiling-range diesel fuel (cetane number of 45) using an optimized five-injections strategy (2 pilots, 1 main, and 2 posts) as baseline condition.
Technical Paper

Uncertainty in Sampling and TEM Analysis of Soot Particles in Diesel Spray Flame

2013-04-08
2013-01-0908
For better understanding of soot formation and oxidation processes applicable to diesel engines, the size, morphology, and nanostructure of soot particles directly sampled in a diesel spray flame generated in a constant-volume combustion chamber have been investigated using Transmission Electron Microscopy (TEM). For this soot diagnostics, the effects of the sampling processes, TEM observation methodology and image processing methods on the uncertainty in the results have not been extensively discussed, mainly due to the complexity of the analysis.
Technical Paper

Uncertainty Quantification of Flow Uniformity Measurements in a Slotted Wall Wind Tunnel

2019-04-02
2019-01-0656
The need for a more complete understanding of the flow behavior in aerodynamic wind tunnels has increased as they have become vital tools not only for vehicle development, but also for vehicle certification. One important aspect of the behavior is the empty test section flow, which in a conventional tunnel should be as uniform as possible. In order to assess the uniformity and ensure consistent behavior over time, accurate measurements need to be performed regularly. Furthermore, the uncertainties and errors of the measurements need to be minimized in order to resolve small non-uniformities. In this work, the quantification of the measurement uncertainties from the full measurement chain of the new flow uniformity measurement rig for the Volvo Cars aerodynamic wind tunnel is presented. The simulation based method used to account for flow interference of the probe mount is also discussed.
Technical Paper

Unburned Hydro Carbon (HC) Estimation Using a Self-Tuned Heat Release Method

2010-10-25
2010-01-2128
An estimation model which uses the gross heat release data and the fuel energy to estimate the total amount of emissions and unburned Hydro Carbon (HC) is developed. Gross heat release data is calculated from a self-tuned heat release method which uses in-cylinder pressure data for computing the energy released during combustion. The method takes all heat and mass losses into account. The method estimates the polytropic exponent and pressure offset during compression and expansion using a nonlinear least square method. Linear interpolation of polytropic exponent and pressure offset is then performed during combustion to calculate the gross heat release during combustion. Moreover the relations between the emissions specifically HC and Carbon Monoxide (CO) are investigated. The model was validated with experimental data and promising results were achieved.
Technical Paper

Ultra-High Speed Fuel Tracer PLIF Imaging in a Heavy-Duty Optical PPC Engine

2018-04-03
2018-01-0904
In order to meet the requirements in the stringent emission regulations, more and more research work has been focused on homogeneous charge compression ignition (HCCI) and partially premixed combustion (PPC) or partially premixed compression ignition (PCCI) as they have the potential to produce low NOx and soot emissions without adverse effects on engine efficiency. The mixture formation and charge stratification influence the combustion behavior and emissions for PPC/PCCI, significantly. An ultra-high speed burst-mode laser is used to capture the mixture formation process from the start of injection until several CADs after the start of combustion in a single cycle. To the authors’ best knowledge, this is the first time that such a high temporal resolution, i.e. 0.2 CAD, PLIF could be accomplished for imaging of the in-cylinder mixing process. The capability of resolving single cycles allows for the influence of cycle-to-cycle variations to be eliminated.
Journal Article

UHC and CO Emissions Sources from a Light-Duty Diesel Engine Undergoing Dilution-Controlled Low-Temperature Combustion

2009-09-13
2009-24-0043
Unburned hydrocarbon (UHC) and carbon monoxide (CO) emission sources are examined in an optical, light-duty diesel engine operating under low load and engine speed, while employing a highly dilute, partially premixed low-temperature combustion (LTC) strategy. The impact of engine load and charge dilution on the UHC and CO sources is also evaluated. The progression of in-cylinder mixing and combustion processes is studied using ultraviolet planar laser-induced fluorescence (UV PLIF) to measure the spatial distributions of liquid- and vapor-phase hydrocarbon. A separate, deep-UV LIF technique is used to examine the clearance volume spatial distribution and composition of late-cycle UHC and CO. Homogeneous reactor simulations, utilizing detailed chemical kinetics and constrained by the measured cylinder pressure, are used to examine the impact of charge dilution and initial stoichiometry on oxidation behavior.
Journal Article

Tyre Pattern Features and Their Effects on Passenger Vehicle Drag

2018-04-03
2018-01-0710
In light of the drive for energy efficiency and low CO2 emissions, extensive research is performed to reduce vehicle aerodynamic drag. The wheels are relatively shielded from the main flow compared to the exterior of the passenger car; however, they are typically responsible for around 25% of the overall vehicle drag. This contribution is large as the wheels and tyres protrude into the flow and change the flow structure around the vehicle underbody. Given that the tyre is the first part of the wheel to get in contact with the oncoming flow, its shape and features have a significant impact on the flow pattern that develops. This study aims at identifying the general effects of two main tyre features, the longitudinal rain grooves and lateral pattern grooves, using both Computational Fluid Dynamics (CFD) and wind tunnel tests. This is performed by cutting generic representations of these details into identical slick tyres.
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