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Using a modified engine with a transparent glass cylinder for motoring equipment, the effects of the structure in the vicinity of the oil ring groove drain back slots of the inside of the piston, the end clearance size of the oil ring side rail gaps and the shape of the top ring gap on the lubricating oil flow were examined. The results indicate that the amount of undesirable oil flow was reduced by utilizing a piston with the covers installed under the drain back slots on the inside of the piston, the side rails with the optimized upper and lower side rail gap size and the top ring with a special joint (triangle step joint) as compared to a standard piston and standard piston rings. Furthermore, the amount of undesirable oil flow was considerably reduced by utilizing the combination of the modified piston and rings.

It is important for an air-cooled engine to utilize fins with effective engine cooling and uniform temperature in the cylinder circumference. In order to permit the development of design data, an experimental cylinder was developed having variable fin pitch and number of fin capability. This experimental cylinder was tested in a wind tunnel. Experimental cylinders with five different fin pitches and twelve different numbers of fins were investigated over a range of air velocity between 0 and 60 km/h. The temperature inside the cylinder and on the fin surface was measured to determine the heat release from the cylinder and the fin surface heat transfer coefficient respectively. To understand the operation of cooling fins for each fin pitch, number of fins, and air speed, the temperature in the space between the fins was measured and the air flow between them was observed with a high-speed video camera using the smoke wire method.

In an air-cooled engine, waste heat dissipates from the cylinder, through the cooling fin, to the cooling air. This cooling air is kept moving by a cooling fan in most utility engines, and by the relative motion in moving motorbikes. However, such cooling becomes less efficient when air is not forced around the cylinder, e.g., in utility engines without cooling fans and in stationary motorbike engines. Here, the temperature may increase in the space between the fins, decreasing the heat release from the cylinder. In an effort to increase natural convection in the cylinder, and so decrease the temperature between the fins, we produced special cooling fins with slits arranged in a fixed equiangular spiral. We tested experimental cylinders, varying the fin slit widths and slit setting positions, and measured the temperature inside the cylinder to determine the heat release from the cylinder.

In an air-cooled engine, the cooling air follows the cylinder surface at the front in an air stream. However, it separates from the cylinder at the rear reducing the cooling effect of the air stream on the rear of the cylinder. In order to improve the flow of air to the rear of the cylinder, baffle plates were mounted on the outside of the cylinder or between the fins symmetrically with respect to a plane through the axis of the cylinder. Experimental cylinders with baffle plates at various positions were investigated over a range of air velocities between 20 and 60 km/h in a wind tunnel. The temperature on the fin surfaces was measured to determine the temperature distribution provided to the circumference of the cylinder and the average fin surface heat transfer coefficient. To understand the effects of baffle plates on cylinder cooling, the air flow between the fins was observed with a high-speed video camera by the smoke wire method.

An air-cooled engine with a finned cylinder may have residual heat between the fins. Residual heat decreases heat release from the cylinder when cooling air is not forced over the engine. In order to induce natural convection in the cylinder, cooling ports were drilled in the fins parallel to the cylinder axis to determine if residual heat could be decreased and additional cylinder cooling could be developed. The effects of the fin configurations on air-cooling were investigated to utilize the cooling ports for a stationary engine and a non-moving motorbike engine. The experimental cylinder design permitted variation in the number of fins and fin pitch. Numbers of fins that had various port sizes and port positions were investigated; in addition, the temperature inside of the cylinder and in the space between the fins was measured. Results indicated that heat release from the cylinder was increased by utilizing the fins with ports as compared to the fins without ports.

In air-cooled motorbike and stationary engines, waste heat dissipates from the cylinder through the cooling fins to the cooling air. In these engines, the cooling air flow follows the cylinder surface at the front of the cylinder, but separates at the rear, reducing cooling. To increase the distance over which the air flow follows the cylinder surface before it separates from the cylinder, and so to increase cooling at the rear, we experimented with cylinders utilizing contracted flow between fins. These cylinders have fins with different thickness at the front and the rear, so as to contract the air flow around the cylinder. We produced and tested three experimental cylinders with various lengths of contracted fins (tapered fins), in a wind tunnel at air velocities between 20 and 60km/h. We measured the temperature inside the cylinder over time to determine the heat release from the cylinder.