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In recent years there has been increasing interest in quantifying the emissions from aircraft in order to generate inventories of emissions for climate models, technology and scenario studies, and inventories of emissions for airline fleets typically presented in environmental reports. The preferred method for calculating aircraft engine emissions of NOx, HC, and CO is the proprietary “P3T3” method. This method relies on proprietary airplane and engine performance models along with proprietary engine emissions characterizations. In response and in order to provide a transparent method for calculating aircraft engine emissions non proprietary fuel flow based methods 1,2,3 have been developed. This paper presents derivation, updates, and clarifications of the fuel flow method methodology known as “Fuel Flow Method 2”.

A flight test investigation has been conducted to determine the performance of wingtip vortex turbines and their effect on aircraft performance. The turbines were designed to recover part of the large energy loss (induced drag) caused by the wingtip vortex. The turbine, driven by the vortex flow, reduces the strength of the vortex, resulting in an associated induced drag reduction. A four-blade turbine was mounted on each wingtip of a single-engine, T-tail, general aviation airplane. Two sets of turbine blades were tested, one with a 15° twist (washin) and one with no twist. The power recovered by the turbine and the installed drag increment were measured. A trade-off between turbine power and induced drag reduction was found to be a function of turbine blade incidence angle. This test has demonstrated that the wingtip vortex turbine is an attractive alternate, as well as an emergency, power source.

A simple wing leading-edge modification has been developed that delays outer wing panel stall, thus maintaining roll damping to higher angles of attack and delaying the onset of autorotation. The stall angle of attack of the outer wing panel has been shown to be a function of the spanwise length of the leading-edge modification. The margin of spin resistance provided by the modification is being explored through flight tests. Preliminary results have been used to evaluate spin resistance in terms of the difference in angle of attack between outer wing panel stall and the maxiumum attainable angle of attack.

An investigation has been conducted in the Langley 30- by 60-Foot Wind Tunnel to evaluate the performance and stability and control characteristics of a full-scale general aviation airplane equipped with a natural-laminar-flow wing. The study focused on the effects of natural laminar flow and boundary layer transition, and on the effects of several wing leading-edge modifications designed to improve the stall resistance of the configuration. Force and moment data were measured over wide angle-of-attack and sideslip ranges and at Reynolds numbers from 1.4 × 106 to 2.1 × 106 based on the mean aerodynamic chord. Additional measurements were made using hot-film and sublimating-chemical techniques to determine the condition of the wing boundary layer, and wool tufts were used to study the wing stalling characteristics. The investigation showed that large regions of natural laminar flow existed on the wing which would significantly enhance the cruise performance of the configuration.

A series of low-speed static and dynamic wind tunnel tests of a commercial transport configuration over an extended angle of attack/sideslip envelope was conducted at NASA Langley Research Center. The test results are intended for use in the development of an aerodynamic simulation database for determining aircraft flight characteristics at extreme and loss-of-control conditions. This database will be used for the development of loss-of-control prevention or mitigation systems, pilot training for recovery from such conditions, and accident investigations. An overview of the wind-tunnel tests is presented and the results of the tests are evaluated with respect to traditional simulation database development techniques for modeling extreme conditions to identify regions where simulation fidelity should be addressed.

As pieces of the International Space Station (ISS) enter their test phase, access to information and data from the test laboratories must be made immediately available to analysts, managers, and customers. The Virtual Laboratory (VLAB) concept provides remote access to laboratory test data and other information, indirectly as archived data or directly as real-time data off the test bed. We applied VLAB to a life support system hardware test (the Trace Contaminant Control System, TCCS) in the Life Support Technology Center (LSTC). In this paper we describe the VLAB concept in the context of the TCCS hardware test.

Decades ago our innovative grandfathers developed the first automated riveting machines based on hard automation using kinematics and tools attached to a C-frame. The C-frame serves multiple functions: First, it holds the upper and lower tools in fixed positions relative to each other; second, it translates upper active tooling forces to the lower tool; and third, it embraces the part placed between the upper and lower tool. C-frames and newly developed yoke, ring and gantry machines, used for low level (first, second) fuselage and wing assembly are growing in size to exorbitant proportions to satisfy requirements of larger and larger structures. High costs are dictated by massive kinematics and complex controls that provide stability, precision, and process speed. All this is mainly needed because we have to carry mechanical forces around the part, from upper to lower tool along the C-frame, gantry, yoke, bridge, etc.

There is an increasing demand in the aerospace industry for automated machinery that is portable, flexible and light. This paper will focus on a joint project between BROETJE-Automation and Boeing called the Universal Splice Machine (USM). The USM is a portable, flexible and lightweight automated drilling and fastening machine for longitudinal splices. The USM is the first machine of its kind that has the ability not only to drill holes without the need to deburr, (burrless drilling) but also to insert fasteners. The Multi Function End Effector (MFEE) runs on a rail system that is mounted directly on the fuselage using a vacuum cup system. Clamp up is achieved through the use of an advanced electromagnet. A control cart follows along next to the fuselage and includes an Automated Fastener Feeding System. This paper will show how this new advancement has the capabilities to fill gaps in aircraft production that automation has never reached before.

An ultrasonic method is presented for non-intrusively measuring hydraulic fluid level in aircraft struts in the field quickly and easily without modifying the strut or aircraft. The technique interrogates the strut with ultrasonic waves generated and received by a removable ultrasonic transducer hand-held on the outside of the strut in a fashion that inthe presence or absence of hydraulic fluid inside the strut. This technique was successfully demonstrated on an A-6 aircraft strut on the carriage at the Aircraft Landing Dynamics Research Facility at NASA Langley Research Center. Conventional practice upon detection of strut problem symptoms is to remove aircraft from service for extensive maintenance to determine fluid level. No practical technique like the method presented herein for locating strut hydraulic fluid level is currently known to be used.

This paper addresses a simulation modeling case study of a batching process. The batching process exists in a multi-server, multi-queue aircraft component manufacturing system where all parts and batches are serial numbered for traceability. Every lot of parts requires a unique set of serial numbers and the sequence of batches is required to follow the airplane master production schedule. The study goal was to identify and provide solutions to shorten arrival time differences among parts going to the same batch in a system of more than 100 shared processes. Queue lengths, resource utilization, bottlenecks, and various scenario comparisons were yielded from simulation modeling exercises.

The condition of aircraft tires and runway surfaces can be crucial in meeting the stringent demands of aircraft ground operations, particularly under adverse weather conditions. Gaining a better understanding of the factors influencing the tire/pavement interface is the aim of several ongoing NASA Langley research programs which are described in this paper. Results from several studies conducted at the Langley Aircraft Landing Dynamics Facility, tests with instrumented ground vehicles and aircraft, and some recent aircraft accident investigations are summarized to indicate effects of different tire and runway properties. The Joint FAA/NASA Runway Friction Program is described together with some preliminary test findings. The scope of future NASA Langley research directed towards solving aircraft ground operational problems related to the tire/pavement interface is given.

The Mars Reconnaissance Orbiter (MRO) launched on August 12, 2005 and began aerobraking at Mars in March 2006. In order to save propellant, MRO used aerobraking to modify the initial orbit at Mars. The spacecraft passed through the atmosphere briefly on each orbit; during each pass the spacecraft was slowed by atmospheric drag, thus lowering the orbit apoapsis. The largest area on the spacecraft, most affected by aeroheating, was the solar arrays. A thermal analysis of the solar arrays was conducted at NASA Langley Research Center to simulate their performance throughout the entire roughly 6-month period of aerobraking. A companion paper describes the development of this thermal model. This model has been correlated against many sets of flight data. Several maneuvers were performed during the cruise to Mars, such as thruster calibrations, which involve large abrupt changes in the spacecraft orientation relative to the sun.

The results of theory/experiment correlative studies at subsonic and supersonic Mach numbers are presented in this paper. These studies were conducted by using theoretical design tools consisting of the Method of Characteristics, newly-developed integral compressible boundary-layer methods for infinitely swept wings, namely, laminar boundary layer with suction, prediction of neutral instability and transition due to amplification of Tollmien-Schlichting (T.S.) waves and crossflow (C.F.), and a method for predicting separating turbulent boundary-layer characteristics. Results of correlations have indicated that the present integral boundary layer methods are quite successful in predicting transition phenomenon both at transonic and supersonic speeds.

Aviation has experienced one hundred years of dynamic growth and change, resulting in the current air transportation system dominated by commercial airliners in a hub and spoke infrastructure. The first fifty years of aviation was a very chaotic, rapid evolutionary process involving disruptive technologies that required frequent adaptation. The second fifty years produced a stable evolutionary optimization of services based on achieving an objective function of decreased costs. In the third wave of aeronautics over the next fifty years, there is the potential for aviation to transform itself into a more robust, scalable, adaptive, secure, safe, affordable, convenient, efficient, and environmentally fare and friendly system.

A causal analysis of aviation accidents that involved pilot error is presented. The analysis employs a top-down methodology that investigates the relationship between pilot errors and other causal factors with accidents. The Human Factors Analysis and Classification System (HFACS) framework is utilized to produce a comprehensive causal analysis of accident groups. This analysis will compare and evaluate causal factor patterns for both accidents induced by pilot errors and those where pilot error was a contributor but not the initiating event. Pilot induced accidents are those initiated by an inappropriate action of the aircrew. That is, the National transportation Safety Board (NTSB) report cited pilot error first within its analysis defining accident causes, factors, and findings. Pilot contributed accidents are those that are initiated by some other causal factor (weather, aircraft failure, etc.) and the pilot’s inappropriate action played a part in the outcome.

Technology integration studies were made to examine the impact of emerging technologies on fighter aircraft. The technologies examined included advances in aerodynamics, controls, structures, propulsion, and systems and were those which appeared capable of being ready for application by the turn of the century. A primary impetus behind large increases in fighter capability will be the rapid increase in fighter engine thrust-to-weight ratio. High thrust-weight engines, integrated with other advanced and emerging technologies, can result in small extremely maneuverable fighter aircraft that have thrust-weight ratios of 1.4+ and weight one-half as much as today's fighters. Future fighter aircraft requirements are likely to include a turn capability in excess of 7g's throughout much of the maneuver envelope, post-stall maneuverability, STOVL or VTOL, and a single engine for low cost.

Various conditions can cause an aircraft to assume a roll or tilt angle on the runway, causing the nose tire(s) to produce significant uncommanded cornering forces if the nose gear is free to swivel. An experimental investigation was conducted using a unique towing system to measure the cornering forces generated by a tilted aircraft tire. The effects of various parameters on these cornering forces including tilt angle, trail, rake angle, tire inflation pressure, vertical load, and twin-tire configuration were evaluated. Corotating twin-tires produced the most severe cornering forces due to tilt angle. A discussion of certain design and operational considerations is included.

In 1988, a 1067 m long touchdown zone on each end of the Kennedy Space Center (KSC) Shuttle Landing Facility (SLF) was modified from its original heavy-broom finish with transverse grooves configuration to a longitudinal corduroy surface texture with no transverse grooves. The intent of this modification was to reduce the spin-up wear on the Orbiter main gear tires and provide for somewhat higher crosswind capabilities at that site. The modification worked well, so it was proposed that the remainder of the runway be modified as well to permit even higher crosswind landing capability. Tests were conducted at the NASA Langley Aircraft Landing Dynamics Facility (ALDF) to evaluate the merit of such a modification. This paper discusses the results of these tests, and explains why the proposed modification did not provide the expected improvement and thus was not implemented.

The introduction of a new derivative to an existing aircraft model poses many decisions regarding old versus new. In the case of the introduction of the extended range 767 (the 767-400ER), an entirely new wing design prompted the examination of the then current assembly processes and tooling. The hesitation to build new drill templates for use in the traditional method of second stage wing spar assembly inspired Tool Engineering Management to request the investigation of a low cost automated drilling apparatus. As a result, the Boeing Automated Tools Group and Advanced Integration Technology, Inc. (AIT) developed and implemented mobile numerically controlled mini-drilling machines for post-ASAT I assembly-drilling operations.

A brief definition of an “All Electric Airplane” will be presented. Several NASA and DOD studies have examined the application of advanced electric/electronic technologies. The benefits identified in these studies will be summarized. The state-of-the-art in all electric airplane technology will be described. A NASA program has been proposed to develop the necessary technology base for industry application. The elements of this proposed program will be discussed.