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Technical Paper

What Are the Barriers Against Brake Thermal Efficiency beyond 55% for HD Diesel Engines?

2021-09-05
2021-24-0039
This study focused on the technology integration to aim beyond 60% indicated thermal efficiency (ITE) with a single-cylinder heavy-duty diesel engine as an alternative to achieve 55% brake thermal efficiency (BTE) with multiple-cylinder engines. Technology assessment was initially carried out by means of a simple chart of showing ITE and exhaust heat loss as functions of cooling loss and heat conversion efficiency into indicated work. The proposed compression ratio (28:1), excess air ratio and new ideal thermodynamic cycle were then determined by a simple cycle calculation. Except for peak cylinder pressure constraint for each engine, the technical barriers for further ITE improvement are mainly laid in cooling loss reduction, fuel-air mixture formation improvement, and heat release rate optimization under very high temperature and density conditions with very high compression ratio (smaller cavity volume).
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