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As vehicle emissions regulations become increasingly stringent, there is a growing need to accurately model aftertreatment systems to aid in the development of ultra-low NOx vehicles. Common solutions to this problem include the development of complex chemical models or expansive neural networks. This paper aims to present the development process of a simpler Selective Catalytic Reduction (SCR) conversion efficiency Simulink model for the purposes of modeling tail pipe NOx emission levels based on various inputs, temperature shifts and SCR locations, arrangements and/or sizes in the system. The main objective is to utilize this model to predict tail pipe NOx emissions of the EPA Federal Test Procedures for heavy-duty vehicles. The model presented within is focused exclusively on heavy-duty application compression ignition engines and their corresponding aftertreatment setups.

The conventional ported shroud recirculation casing treatment elevates narrowband noise at blade pass frequency. A new ported shroud recirculating casing treatment was implemented in Ford’s 3.5L turbo gas engine as Noise Vibration and Harshness (NVH) counter measure to reduce whoosh (broadband flow noise) noise without elevating narrowband noise at blade pass frequency. The new ported shroud design incorporates holes between the main and secondary recirculating passage and a slight cross-sectional area reduction just upstream of the impeller. These design features reduce whoosh noise without elevating the first order and the sixth order tonal noise at blade pass frequency. The new ported shroud design decreases narrowband tonal noise sound pressure level by 3-6 dB in the low to mid flow region compared to the baseline design. Computational Fluid Dynamics (CFD) tools were used to develop this casing treatment design.

This paper describes the modeling, controller development, and implementation of a transmission clutch pressure control system. A nonlinear analytical model for the clutch pressure control system is developed and implemented using Matlab/Simulink, and validated by experimental data. The dominant dynamics are identified via model analysis, and a linear model is derived for controller design. Openloop (feedforward) and closed loop (feedback) pressure control strategies are designed and implemented in a test setup. Experimental results show that the combined feedforward and feedback control gives superior performance as compared to feedforward control alone.

In order to validate the operation of advanced driver assistance systems (ADAS), tests must be performed that assess the performance of the system in response to different scenarios. Some of these systems are designed for crash-imminent situations, and safely testing them requires large stretches of controlled pavement, expensive surrogate targets, and a fully functional vehicle. As a possible more-manageable alternative to testing the full vehicle in these situations, this study sought to explore whether these systems could be isolated, and tests could be performed on a bench via a hardware-in-the-loop methodology. For camera systems, these benches are called Camera-in-the-Loop (CiL) systems and involve presenting visual stimuli to the device via an external input.

A time-efficient throttle flow data collection method is described. It uses a sonic nozzle flow bench to measure air flow as a function of throttle angle and pressure in a manner analogous to on-engine dynamometer throttle flow characterization. Opening each sonic nozzle combination, then recording throttle downstream pressure and computed nozzle flow allows data to be taken in a fraction of the time normally needed. Throttle flow modeling considerations are then discussed.

The Federal Side Impact Test Procedure prescribed by FMVSS 214, simulates a central, orthogonal intersection collision between two moving vehicles by impacting the side of the stationary test vehicle with a moving test buck in a crabbed configuration. While the pre- and post-impact speeds of the vehicles involved in an accident can not be duplicated using this method, closing speeds, vehicle damage, vehicle speed changes and vehicle accelerations can be duplicated. These are the important parameters for the examination of vehicle restraint system performance and the prediction of occupant injury. The acceptability of this method of testing is not as obvious for the reconstruction of accidents where the impact is non-central, or the angle of impact is not orthogonal. This paper will examine the use of crash testing with a single moving vehicle to simulate oblique or non-central collisions between two moving vehicles.

This paper presents some of the technical considerations that underlie the development of the master plan and the establishment of design specifications for Ohio's Highway Research Laboratory. It describes the overall features of the master plan and discusses some of the critical design features as these relate to the various tracks and other field facilities. The development of the master plan was guided by a study of the layout of existing proving grounds and by the experience gained over the years in their operations. It was guided furthermore by a set of principles relating to operational considerations, considerations of flexibility in the layout, land utilization, safety, capacity, and cost. Finally, it was guided by an indication of future research and development needs as expressed by researchers and potential sponsors in both government and industry.

Ported shroud compressor covers recirculate low momentum air near the inducer blade tips, and the use of these devices has traditionally been confined to extending the low-flow operating region at elevated rotational speeds for compressors on compression-ignition (CI) engines. Implementation of ported shrouds on compressors for spark-ignition (SI) engines has been generally avoided due to operation at pressure ratios below the region where ported shrouds improve low-flow range, the slight efficiency penalty, and the perception of increased noise. The present study provides an experimental investigation of performance and acoustics for a SI engine turbocharger compressor both with a ported shroud and without (baseline). The objective of implementing the ported shroud was to reduce mid-flow range broadband whoosh noise of the baseline compressor over 4-12 kHz.

In this paper, a series of design, development, and implementation details for testing and evaluation of Lane Departure Warning and Prevention systems are being discussed. The approach taken to generate a set of repeatable and relevant test scenarios and to formulate the test procedures to ensure the fidelity of the collected data includes initial statistical analysis of applicable statistics; growth and probabilistic pruning of a test matrix; simulation studies to support procedure design; and vehicle instrumentation for data collection. The success of this comprehensive approach strongly suggests that the steps illustrated in this paper can serve as guidelines towards a more general class of vehicular safety and advanced driver assistance systems evaluation.

There are several geometric and working parameters, besides offset, that have minor effects on hypoid gears efficiency (i.e. spiral angle, pressure angle, lubricant type & temperature, surface finish, etc.). Some theoretical analyses of mechanical efficiency of hypoid gears show that surface finish has considerable effect on hypoid gear efficiency. This is due to a high sliding to rolling ratio in these types of gears. In this paper, a study on measuring of surface finish of both ring gear and pinion will be presented. Moreover, the effects of lapping on surface finish will be discussed. Using an accurate form-measuring machine, surface finish measurements were done on several experimentally produced hypoid gear pairs1. Despite the fact that lapping is expected to improve the surface finish, measurement results show that ring gear's surface finish becomes worse (roughness increased) after lapping while no consistent results for pinion surface finish were observed.

The transient vibration phenomenon in a vehicle powertrain system during the start-up (or shut-down) process is studied with focus on the development and experimental validation of the nonlinear powertrain models. First, a new nonlinear four-degree-of-freedom torsional powertrain model for this transient event, under instantaneous flywheel motion input, is developed and then validated with a vehicle start-up experiment. Second, the interactions between the clutch damper and the transmission transients are established via transient metrics. Third, a single-degree-of-freedom nonlinear model, focusing on the multi-staged clutch damper, is developed and its utility is then verified.

In practical operation, serpentine belts are subjected to parametric excitation caused by tension and translation speed fluctuations from pulley rotations and crankshaft speed oscillations. Each of these excitation sources has spectral content at multiple frequencies and arbitrary phases. Stability boundaries for primary, secondary, and simultaneous primary/secondary parametric instabilities are determined analytically. The classical result that primary instability occurs when one of the excitation frequencies is close to twice a natural frequency changes as a result of multiple excitation frequencies. Unusual interactions occur for the practically important case of simultaneous primary and secondary instabilities.

Multiple clutches are engaged to achieve a specific gear ratio in an automatic transmission (AT). When an engaged clutch loses pressure during the AT operation, it is classified as a clutch stuck off fault. Automatic transmissions can enter in neutral states because of these faults and the vehicle can lose power at the wheels. Our previous work describes a systematic way of performing sensor placement analysis for diagnosis of clutch faults in automatic transmissions. In this paper, we approach the issue from the point of view similar to that of functional safety according to the ISO 26262 standard; where a transmission functional safety concept should address transitioning to a safe state in case of hazards associated with stuck off clutches.

Testing vision-based advanced driver assistance systems (ADAS) in a Camera-in-the-Loop (CiL) bench setup, where external visual inputs are used to stimulate the system, provides an opportunity to experiment with a wide variety of test scenarios, different types of vehicle actors, vulnerable road users, and weather conditions that may be difficult to replicate in the real world. In addition, once the CiL bench is setup and operating, experiments can be performed in less time when compared to track testing alternatives. In order to better quantify normal operating zones, track testing results were used to identify behavior corridors via a statistical methodology. After determining normal operational variability via track testing of baseline stationary surrogate vehicle and pedestrian scenarios, these operating zones were applied to screen-based testing in a CiL test setup to determine particularly challenging scenarios which might benefit from replication in a track testing environment.

Centrifugal compressors for automotive turbochargers must operate over wide speed and flow ranges to provide the required air pressure and mass flow rate to the intake manifold of the internal combustion engines. At a fixed rotational speed, the flow field near the inducer of the impeller becomes increasingly unstable with decreasing flow rate, as the incidence angle grows between the air flow approaching the impeller, relative to the tangent of the main impeller blades at the leading edge. Flow field measurements conducted earlier have revealed that once the incidence angle exceeds a critical value (nearly independent of rotational speed) of approximately 15°, reversed flow near the periphery (blade tips) starts penetrating upstream of the impeller, with a high tangential velocity in the direction of impeller rotation.

Low speed autonomous shuttles emulating SAE Level L4 automated driving using human driver assisted autonomy have been operating in geo-fenced areas in several cities in the US and the rest of the world. These autonomous vehicles (AV) are operated by small to mid-sized technology companies that do not have the resources of automotive OEMs for carrying out exhaustive, comprehensive testing of their AV technology solutions before public road deployment. Due to the low speed of operation and hence not operating on roads containing highways, the base vehicles of these AV shuttles are not required to go through rigorous certification tests. The way these vehicles’ driver assisted AV technology is tested and allowed for public road deployment is continuously evolving but is not standardized and shows differences between the different states where these vehicles operate.

The EcoCAR 2: Plugging into the Future team at The Ohio State University is designing a Parallel-Series Plug-in Hybrid Electric Vehicle capable of 44 miles of all-electric range. The vehicle features an 18.9-kWh lithium-ion battery pack with range extending operation in both series and parallel modes. This is made possible by a 1.8-L ethanol (E85) engine and 6-speed automated manual transmission. This vehicle is designed to drastically reduce fuel consumption, with a utility factor weighted fuel economy of 50 miles per gallon gasoline equivalent (mpgge), while meeting Tier II Bin 5 emissions standards. This paper details three years of modeling and simulation development for the OSU EcoCAR 2 vehicle. Included in this paper are the processes for developing simulation platform and model requirements, plant model and soft ECU development, test development and validation, automated regression testing, and controls and calibration optimization.

Hybrid-electric gas turbine generators are considered a promising technology for more efficient and sustainable air transportation. The Ohio State University is leading the NASA University Leadership Initiative (ULI) Electric Propulsion: Challenges and Opportunities, focused on the design and demonstration of advanced components and systems to enable high-efficiency hybrid turboelectric powertrains in regional aircraft to be deployed in 2030. Within this large effort, the team is optimizing the design of the battery energy storage system (ESS) and, concurrently, developing a supervisory energy management strategy for the hybrid system to reduce fuel burn while mitigating the impact on the ESS life. In this paper, an energy-based model was developed to predict the performance of a battery-hybrid turboelectric distributed-propulsion (BHTeDP) regional jet.

The definition of the energy management strategy for a hybrid electric vehicle is a key element to ensure maximum energy efficiency. The ability to optimally manage the on-board energy sources, i.e., fuel and electricity, greatly affects the final energy consumption of hybrid powertrains. In the case of plug-in series-hybrid architectures, such as Range-Extender Electric Vehicles (REEVs), fuel efficiency optimization alone can result in a stressful operation of the range-extender engine with an excessively high number of start/stops. Nonetheless, reducing the number of start/stops can lead to long periods in which the engine is off, resulting in the after-treatment system temperature to drop and higher emissions to be produced at the next engine start.

NASA’s Watts on the Moon Challenge is seeking solutions to transfer at least 1.065 kW power from a 120 V dc source to a 24-32 V dc load over a 3-km distance under the same environmental conditions as the Lunar surface (i.e., 77 K temperature and 1 mTorr pressure). The selected solution from the author’s team proposed utilizing two modular multilevel Gallium Nitride (GaN) based isolated dc-dc converters to connect the 120 V dc source with the 24-32 V dc load bank via 1.5 kV rated dc transmission lines. The modular multilevel converters feature frequency multiplication, high step-down voltage ratio and low device voltage stress. In the converters, GaN gate injection transistor (GaN GIT) and GaN High-Electron-Mobility Transistor (GaN HEMT) devices are chosen as switching devices, due to the merits of lower power loss, radiation hardness and ability to work under cryogenic and vacuum conditions.