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From the beginning of 1995 on, RB will start the production of the Vehicle Dynamics Control System. A key part of this system is the Yaw Rate Sensor described in this paper. The basic requirements for this sensor for automotive applications are: mass producibility, low cost, resistance against environmental influences (such as temperature, vibrations, EMI), stability of all characteristics over life time, high reliability and designed-in safety. Bosch developed a sensor on the basis of the “Vibrating Cylinder”. The sensor will be introduced into mass production in beginning of 1995.

Innovative solutions for reducing particulate emissions will be necessary in order to comply with the even more stringent exhaust-gas standards of the future. The potential of a diesel nozzle with variable orifice geometry has long been common knowledge in the area of engine construction. But up to now, a fully functional solution of such a nozzle has not appeared which operates with a reduced orifice at low engine speeds and/or low loads. Here with regard to target costing, the requirements implicit in function and manufacture must also be taken into account. Using calculations on nozzle interior flow and injection-spray investigations, it will be shown which nozzle geometries best fulfill the various requirements. In order to achieve low levels of particulate emission in an engine with a combustion chamber designed for optimum use of a hole-type nozzle, the injection-spray direction and its geometry must to a large extent correspond to those of a hole-type nozzle.

Software-in-the-Loop (SiL) test environments are the ideal virtual platforms for enabling continuous-development, -integration, -testing -delivery or -deployment commonly referred as Continuous-X (CX) of the complex functionalities in the current automotive industry. This trend especially is contributed by several factors such as the industry wide standardization of the model exchange formats, interfaces as well as architecture definitions. The approach of frontloading software testing with SiL test environments is predominantly advocated as well as already adopted by various Automotive OEMs, thereby the demand for innovating applicable methods is increasing. However, prominent usage of the existing monolithic architecture for interaction of various elements in the SiL environment, without regarding the separation between functional and non-functional test scope, is reducing the usability and thus limiting significantly the cost saving potential of CX with SiL.

E-vehicles can generate strong tonal components that may disturb people inside the vehicle. However, such components, deliberately generated, may be necessary to meet audibility standards that ensure the safety of pedestrians outside the vehicle. A tradeoff must be made between pedestrian audibility and internal sound quality, but any iteration that requires additional measurements is costly. One solution to this problem is to modify the recorded signals to find the variant with the best sound quality that complies with regulations. This is only possible if there is a good separation of the tonal components of the signal. In this work, a method is proposed that uses the High-resolution Spectral Analysis (HSA) to extract the tonal components of the signal, which can then be recombined to optimize any sound quality metric, such as the tonality using the Sottek Hearing Model (standardized in ECMA 418-2).

The powertrain noise of cars has been reduced in the last decades. Therefore in many cases, rolling tires have increasingly become the dominant sources of vehicles' interior noise. For sound design or a reduction of tire-road noise it is important to know the individual noise shares of the tires and their transfer paths. Authentic tire-road noise can only be measured on a real road, not on a roller dynamometer. So far measurements have been performed during a coast-down on the road with the engine switched off, avoiding the influence of engine noise. Operational Transfer Path Analysis (OTPA) can be used to remove the uncorrelated wind noise, and to synthesize structure-borne and airborne tire-road noise based on input signals measured with microphones at the tires and a triaxial accelerometer at each wheel carrier. Simultaneously, the interior noise is recorded by an artificial head.

This study reports on laser-based diagnostics to temporally track the evolution of liquid and gaseous fuel in the cylinder of a direct injection production type Diesel engine. A two-dimensional Mie scattering technique is used to record the liquid phase and planar laser-induced fluorescence of Diesel is used to track both liquid and vaporised fuel. LIF-Signal is visible in liquid and gas phase, Mie scattering occurs only in zones where fuel droplets are present. Distinction between liquid and gaseous phase becomes therefore possible by comparing LIF- and Mie-Signals. Although the information is qualitative in nature, trends of spray evolution are accessible. Within this study a parametric variation of injection pressure, in-cylinder conditions such as gas temperature and pressure as well as piston geometry are discussed. Observations are used to identify the most sensitive parameters and to qualitatively describe the temporal evolution of the spray for real engine conditions.

Since the brake colloquium in 2004 the role of climatic conditions and their relations to noise occurrence, sound pressure level and friction coefficient level is widely discussed in the US and European working groups on brake noise. A systematic study has been started to investigate the influence of relative humidity, absolute humidity and temperature on brake noise and the corresponding friction coefficient level. In this study an enormous effort was taken to keep the influences of the brake parameters, e.g. lining material, Eigenfrequencies and dimensions of the different components as small as possible to investigate the climatic influence only. Strategic humidity and temperature levels were tested according to the Mollier-Entropy-Enthalpy-Diagram which are corresponding to the seasons in the various international regions. A regression analysis evaluates the correlation and the influence of each parameter to noise and friction coefficient level.

Today several international brake acceptance tests exist, like the Los Angeles City Traffic test (LACT) or the Mojacar Noise Route in Spain. During these tests noise evaluation is done subjectively by test drivers, which can cause discrepancies. Sometimes noise data are recorded and evaluated by different, mostly company-specific methods but a procedure that considers the human perception of brake squeal is missing. To fill this gap, the procedure BONI (Brake Objective Noise Index) detailed in this paper is developed based on subjective ratings acquired in hearing tests. It provides reliable prediction of squeal annoyance with high correlation to human perception.

A previous study by the authors has shown an efficiency benefit of up to Δηi = 10 % for stratified operation of a high pressure natural gas direct injection (DI) spark ignition (SI) engine compared to the homogeneous stoichiometric operation with port fuel injection (PFI). While best efficiencies appeared at extremely lean operation at λ = 3.2, minimum HC emissions were found at λ = 2. The increasing HC emissions and narrow ignition time frames in the extremely lean stratified operation have given the need for a detailed analysis. To further investigate the mixture formation and flame propagation und these conditions, an optically accessible single-cylinder engine was used. The mixture formation and the flame luminosity have been investigated in two perpendicular planes inside the combustion chamber.

Sound quality of vehicles has become very important for car manufacturers. This feature is interpreted as among the most relevant factors regarding perceived product quality. Since the development cycles in the automotive industry are constantly reduced to meet the customers' demands and to react quickly to market needs, ensuring product sound quality is becoming increasingly difficult. Moreover, new drive and fuel concepts, tightened ecological specifications, increase of vehicle classes and increasing diversification, etc., challenge the acoustic engineers trying to create and preserve a pleasant, adequate, harmonious passenger cabin sound. Another aspect concerns the general pressure for reducing emission and fuel consumption, which lead to vehicle weight reductions through material changes also resulting in new noise and vibration conflicts.

The sound sources of modern road vehicle can be classified into three components, driving sound (sound generated through normal driving patterns and events), operating sound (sound generated through actuated components not related to driving), and generated synthetic sound (electronic warning / interactive feedback). The characteristic features of these sounds are dependent upon customer expectation and usage requirements. Additional development complexities are introduced due to each market's cultural and regional differences. These differences in preference must be considered for the establishment of the target sound quality in the early vehicle development process. In this paper, a sound quality goal setting procedure based on user preference is introduced. The sound targets are created as a result of the user preference investigation and validated by intercultural comparison.

Since NVH is always a property of the whole system, one must have a deep understanding of the dependencies and all the components that interact. The well known in-situ Transfer Path Analysis (TPA) provides methods to separate different components of an acoustical system such as source and receiver. The source including excitation and structural dynamics of the exciting subsystem can be described independently of the structural dynamics of the receiving structure by means of the in-situ blocked forces. The Experimental Modal Analysis (EMA) is a common method as well and aims to identify the structural dynamics of a structure. This paper addresses the combination of both methods using the example of an e-drive of an electric car, which has been analyzed on a test rig. The combination of modal analysis and TPA yields a better understanding of the system and its dependencies.

In the engine development process, the ability to judge NVH comfort as early as possible is a great benefit. The prediction of engine noise on the basis of a prototype engine without the need to install it in a real car significantly speeds up the development process and leads to a cost reduction, as prototype modifications can be evaluated faster. Meaningful predictions of the perceived NVH comfort cannot be achieved just by comparing order levels, but require listening to an auralization of the engine noise at the driver's position. With the methods of Transfer Path Analysis and Synthesis (TPA/TPS) a prototype engine can be virtually installed in a car using test-bench data. The interior noise can be estimated by combining source signals containing near-field airborne noise radiation and mount forces with transfer functions describing the transmission to the target position in the cabin.

To empirically estimate the radiation of sound sources, a measurement with microphone arrays is required. These are used to solve an inverse problem that provides the radiation characteristics of the source. The resolution of this estimation is a function of the number of microphones used and their position due to spatial aliasing. To improve the radiation resolution for the same number of microphones compared to standard methods (Ridge and Lasso), a method based on normalizing flows is proposed that uses neural networks to learn empirical priors from the radiation data. The method then uses these learned priors to regularize the inverse source identification problem. The effects of different microphone arrays on the accuracy of the method is simulated in order to verify how much additional resolution can be obtained with the additional prior information.

Vehicle interior noise consists of a superposition of broadband contributions from powertrain, wind, and tire-road noise. Tire-road noise has become increasingly important referring to overall acoustic comfort, especially for (luxury) sedans with pleasant low-noise engine sounds. An interior noise recording during a coast-down (engine switched off) contains different components: a mixture of wind along with airborne and structure-borne tire-road noise shares. Separating the mixture into these components requires appropriate algorithms and additional measurements. Therefore, structure-borne excitation signals as well as the airborne noise radiation of all four tires are measured simultaneously to an artificial head recording in the vehicle interior during a coast-down test from maximum vehicle speed to standstill.

Secondary air injection after cold start gives two effects for reduced exhaust emissions: An exothermic reaction at the hot exhaust valves occurs, which increases the temperature of the exhaust gas. It gives sufficient air to the catalyst during the cold start fuel enrichment that is necessary to prevent driveability problems. Handicaps for the wide use of air injection include space constraints, weight and price. An electrical air blower was choosen to best satisfy all these requirements. The development steps are described. The result is a three stage radialblower with extremly high revolutions of about 18000 rpm. The system configuration and the outcome are demonstrated on the new C-Class of Mercedes-Benz. The results show emission reductions higher than 50 %, while also satisfying the development goals of noise, volume, weight and cost requirements.

Quantifying tonalities in technical sounds according to human perception is a task of growing importance. The psychoacoustic tonality method, published in the 15th edition of the ECMA-74 standard, is a new method that is capable of calculating the perceived tonality of a signal. Other methods, such as Prominence Ratio or Tone-to-Noise Ratio do not consider several essential psychoacoustic effects. The psychoacoustic tonality is based on a model of human hearing and thus is able to model human perception better than other methods. The algorithm described in ECMA-74 calculates tonality over time and frequency. In practice, tonalities often originate from rotating components, for example, parts of an electric motor. In these cases, quantification of the tonality of orders is often more interesting than the tonality over frequency. In this paper, an extension of the psychoacoustic tonality according to ECMA-74 is presented.

Pass-by measurements on a test track are a standard test procedure for every new vehicle. Since there are only a few test tracks and the measurements are depending on the environmental conditions two indoor test procedures have been developed using a chassis dynamometer in a semi anechoic chamber. The first procedure delivers the standard pass-by analyses as well as monaural and binaural time signals using a far field array measurement. The second procedure delivers more detailed information about the different noise sources at the vehicle. Near field measurements of the main noise sources of the vehicle are combined with the airborne transfer functions between these sources and a far field observer position to get a simulated far field microphone signal of the whole vehicle or any set of components

Sound quality of vehicle is more and more an important product feature which significantly influences the perceived product quality. Over recent years, the broad variety of new models, which resulted in increased competition, has lead to rising customer demands with regard to NVH (Noise, Vibration and Harshness) aspects. Apart from the indispensable troubleshooting, the acoustic engineer's scope of work is extended to NVH design engineering. Thus, innovative, ambitious measurement technologies were developed to meet these new, challenging tasks and to maintain a competitive advantage.

Increasing injection pressures together with Diesel fuel lubricated Common Rail pumps replacing oil lubricated systems demand a more sophisticated investigation of robustness and durability against particle contamination of fuel. The established way of requiring filtration efficiency levels per lab standard is not significant enough if we look at variable factors like vibration of the fuel filter and viscosity of the fuel. Because these and other factors tremendously influence filtration efficiency, future Diesel FIE cleanliness requirements will need to define an allowable contamination limit downstream of the filter. More precisely, this is not a scalar limit but a contamination collective that considers the varying vehicle filtration and operating environment. This paper describes a procedure for defining allowable contamination limits of the FIE components. The procedure includes sensitivity, robustness and “key life” tests.