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Applying hydrodynamic lubrication theory for porous bearings and boundary lubrication theory, this paper presents a method of analyzing the performance of a water-lubricated sleeve type porous bushing in an automotive water pump design. Relations of bearing load capacity versus shaft speed have been obtained and compared for sintered iron-graphite bushings (a cermet material developed by the Ford Motor Co.), sintered iron or sintered bronze bushings, and steel bushings. The load capacity was computed, based on a minimum allowable film thickness during hydrodynamic operation, and on a maximum allowable temperature during boundary lubrication operation. The results show that sintered iron-graphite bushings are superior to sintered iron or sintered bronze bushings, as well as steel bushings, in this application, due to the lower coefficient of friction.

A modified Ausform process has been developed which improves the fatigue properties of spring steels. In brief, the process combines metal deformation with heat treatment. The fatigue resistance of SAE 5150 and 1052 steels is greatly improved by this treatment. The amount of deformation directly influences the fatigue resistance; and with more than 50% deformation, the fatigue life is improved by 700% over that of SAE 5160 spring steel. For a 100,000 cycle minimum life, both maximum stress and stress range can be increased by 30,000 psi over that of conventionally heat treated SAE 5160 steel. Superior fatigue properties have been obtained in sections with thicknesses of 0.200-0.500 in. Surface treatments such as sandblasting, shot peening, and glass bead peening are effective in prolonging fatigue life; glass bead peening was by far the most effective. Modified Ausformed steels display an unusual fracture behavior which is beneficial in fatigue and notch toughness.

Dynamometer tests of a production disc brake provided new information on asbestos fiber emissions during break-in, normal use, and high temperature use conditions. Both ambient air and brake cooling air were sampled isokinetically, using 0.45 μm filters. Examination of test and background filters required a clarification process to maximize fiber detectability, the use of transmission electron microscopy (at 40,000X) for detection, and electron diffraction for positive identification of asbestos fibers. Most of the lining asbestos was found to be converted to a nonfibrous material by the high flash temperatures of the braking surface. Less than 0.02% of the lining wear was released as asbestos fibers. The concentration of asbestos fibers in the urban atmosphere, due to brake usage, was conservatively estimated at less than 0.07 X 10-9 g/m3. Based on this upper bound, the use of brakes was judged to be not significant as a source of atmospheric asbestos.