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Ultrasonic fatigue tests (testing frequency around 20 kHz) have been conducted on four different cast aluminum alloys each with a distinct composition, heat treatment, and microstructure. Tests were performed in dry air, laboratory air and submerged in water. For some alloys, the ultrasonic fatigue lives were dramatically affected by the environment humidity. The effects of different factors like material composition, yield strength, secondary dendrite arm spacing and porosity were investigated; it was concluded that the material strength may be the key factor influencing the environmental humidity effect in ultrasonic fatigue testing. Further investigation on the effect of chemical composition, especially copper content, is needed.

The low temperature combustion concept is very attractive for reducing NOx and soot emissions in diesel engines. However, it has potential limitations due to higher combustion noise, CO and HC emissions. A multiple injection strategy is an effective way to reduce unburned emissions and noise in LTC. In this paper, the effect of multiple injection strategies was investigated to reduce combustion noise and unburned emissions in LTC conditions. A hybrid surrogate fuel model was developed and validated, and was used to improve LTC predictions. Triple injection strategies were considered to find the role of each pulse and then optimized. The split ratio of the 1st and 2nd pulses fuel was found to determine the ignition delay. Increasing mass of the 1st pulse reduced unburned emissions and an increase of the 3rd pulse fuel amount reduced noise. It is concluded that the pulse distribution can be used as a control factor for emissions and noise.

Gear meshing noise is a common noise issue in manual transmission, its noise generation mechanism has been studied extensively [1, 2]. But most of time we have situations where multiple gear sets are connected in series and the noise and vibration behavior for a multi-stage gear can be quite different due to vibration inter-actions or interferences among multiple gear sets. In this paper, a two-stage gear driveline model was built using MSC ADAMS. Vibration order contents of a two-stage gear driveline were analyzed by both CAE simulation and theoretical calculations. In addition to gear meshing vibration orders of each gear set, the orders resulted from modulations between individual gear meshing and their harmonics were evident in the results. These special order contents were verified by experimental results, and also evidenced on transmission end of line tester results at transmission supplier GJT in Ganzhou, China.

Using the KVIA code as a reference, a two dimensional computational fluid dynamics program is used to analyze the scavenge and fuel injection processes in a two--stroke engine: By calculation, the flow velocity, the mass distribution and density distribution of compositions (including the air, fuel and exhaust) and the escaped mass of fuel from the exhaust ports are known. It models the work process of the direct--injected two--stroke engine. By analysing the computational results, the best injector location, injection angle and injection timing can he determined. IT IS A WELL KNOWN FACT THAT THE TWO--STROKE ENGINE'S ADVANTAGES ARE high specific power, simple structure, light weight and the small outline. The main disadvantage of the two--stroke engine with the carburettor is that some 25-40% of the unburnt fresh charge during the gas exchange process is lost due to the short circuiting to the exhaust ports. This inevitably results in poor fuel economy and high hydrocarbon emissions.

In recent years, the residential and transportation sectors have made significant strides in reducing energy consumption, mainly by focusing efforts on low-hanging fruit in each sector independently. This independent viewpoint has been successful in the past because the user needs met and resources consumed in each sector have been clearly distinct. However, the trend towards vehicle electrification has blurred the boundary between the sectors. With both the home and vehicle now relying upon the same energy source, interactions between the systems can no longer be neglected. For example, when tiered utility pricing schemes are considered, the energy consumption of each system affects the cost of the other. In this paper, the authors present an integrated Home-Vehicle Simulation Model (HVSM), allowing the designer to take a holistic view.

Experimental studies have been undertaken on a single-cylinder HPCR diesel engine with a compression ratio of 15.5:1 to explore the effect of fuel injection strategy on cycle by cycle stability. The influence of the number, separation and quantity of pilot injections on the coefficient of variation of IMEP has been investigated at -20°C, 1000 rev/min, post-start idling conditions. Injection strategy and glow plug temperature trade-off has also been investigated at a range of soak temperatures. Up to four pilot injections have been used. For timing of the main injection near to the optimum, CoVIMEP values of 10% or better can be achieved. Closer spacing of injections improved stability and extended the range of timings to meet target stability. The best combinations of pilot number and pilot quantity varied with total fuel delivered.

The effect of compression ratio on sensitivity to changes in start of injection and air-fuel ratio has been investigated on a single-cylinder DI diesel engine at fixed low and medium speeds and loads. Compression ratio was set to 17.9:1 or 13.7:1 by using pistons with different bowl sizes. Injection timing and air-to-fuel ratio were swept around a nominal map point at which gross IMEP and NOx values were matched for the two compression ratios. It was found that CO, HC and ISFC were higher at low compression ratio, but the soot/NOx trade-off improved and this could be exploited to reduce the fuel economy penalty. Sensitivity to inputs is generally similar, but high compression ratio tended to have steeper response gradients. Reducing compression ratio to 13.7 gave rise to a marked degradation of performance at light load, producing high CO emissions and a fall in combustion efficiency. This could be eased by reducing rail pressure, but the advantage in smoke emission was lost.

An operational scheme with fuel-lean and exhaust gas dilution in spark-ignited engines increases thermal efficiency and decreases NOx emission, while these operations inherently induce combustion instability and thus large cycle-to-cycle variation in engine. In order to stabilize combustion variations, the development of an advanced ignition system is becoming critical. To quantify the impact of spark-ignition discharge, ignitability tests were conducted in an optically accessible combustion vessel to characterize the flame kernel development of lean methane-air mixture with CO₂ simulating exhaust diluent. A shrouded fan was used to generate turbulence in the vicinity of J-gap spark plug and a Variable Output Ignition System (VOIS) capable of producing a varied set of spark discharge patterns was developed and used as an ignition source. The main feature of the VOIS is to vary the secondary current during glow discharge including naturally decaying and truncated with multiple strikes.

Because of its cleanness and renewability, biodiesel has a great potential as the alternative of diesel fuel to confront with the increasing energy crisis and environment pollution. In this study, diesel oxidation catalyst (DOC) was used to reduce the typical regulated emission and particulate emission. The combined method of fuel design concept with diesel oxidation catalyst was applied in this study. DOC with Pt catalyst was equipped in the engine test bench in this study. The effects of DOC on diesel engine particulate emission fueled with Euro V diesel fuel, biodiesel and ethanol-biodiesel blends were investigated in this study. It was found that DOC seemed have no effects on NOx emission, while it could improve the oxidation reaction from NO to NO2. In the section of particulate emission, DOC could reduce the particulate mass and number concentration, especially in the range of smaller diameter particles. The SOF could be reduced effectively with DOC.

A Ford 2.4-liter 115PS light-duty diesel engine was modified to allow solenoid control of the oil feed to the piston cooling jets, enabling these to be switched on or off on demand. The influence of the jets on piston temperatures, engine thermal state, gaseous emissions and fuel economy has been investigated. With the jets switched off, piston temperatures were measured to be between 23 and 88°C higher. Across a range of speed-load points, switching off the jets increased engine-out emissions of NOx typically by 3%, and reduced emissions of CO by 5-10%. Changes in HC were of the same order and were reductions at most conditions. Fuel consumption increased at low-speed, high-load conditions and decreased at high-speed, low-load conditions. Applying the results to the NEDC drive cycle suggests active on/off control of the jets could reduce engine-out emissions of CO by 6%, at the expense of a 1% increase in NOx, compared to the case when the jets are on continuously.

The concept of regulated two-stage turbocharging system is proposed to provide high boost pressure level over a wide range of engine speed by regulating the energy distribution of two turbochargers. However, the control strategy of turbine bypass valve becomes more complicated due to the frequently changing working of vehicle diesel engines. In this paper, a two-stage turbocharging system was matched for D6114 diesel engine to improve the low-speed torque. The effect of valve opening on the steady-state and transient performance was analyzed, and two different regulating laws were determined according to the different optimum aims. Then the transient response characteristics of two different regulating laws were studied and optimized at three speeds with the transient loading test. For steady-state performance, the output power and fuel efficiency were increased with the matched turbocharging system.

Diesel fuels are complex mixtures of thousands of hydrocarbons. Since modeling their combustion characteristics with the inclusion of all hydrocarbon species is not feasible, a hybrid surrogate model approach is used in the present work to represent the physical and chemical properties of three different diesel fuels by using up to 13 and 4 separate hydrocarbon species, respectively. The surrogates are arrived at by matching their distillation profiles and important properties with the real fuel, while the chemistry surrogates are arrived at by using a Group Chemistry Representation (GCR) method wherein the hydrocarbon species in the physical property surrogates are grouped based on their chemical classes, and the chemistry of each class is represented by using up to two hydrocarbon species.

A great deal of current automotive engineering effort involves the development of three-way catalyst-based emission control systems that seek to minimize fuel consumption while simultaneously meeting stringent exhaust emission standards. Mitigation of emissions is enhanced in a three-way catalyst system when the system air-fuel ratio (A/F) is in proximity to ideal burning or stoichiometry. This paper is concerned with extending methods used for determining engine calibrations to closed-loop systems with three-way catalysts. The paper presents a simulation model that employs experimentally obtained data to characterize the A/F control loop.

Engine mounts play important roles in interior noise of automobiles. Decoupling optimal design of mounts has been researched for long, but reducing vibration power into body transmitted from engine can be a more intuitive way to improve NVH performance. Some approaches for minimizing transfer power through engine mounts based on finite element model were reported, whose disadvantages are lack of data and inaccuracy at high frequency in some cases. To get an analytic formula of transmitted power, a model considering coupled vibration between the body and the engine is presented here. An admittance function matrix is used to describe the dynamic relationship between the mounting points on the body side. Based on this admittance matrix measured on the full vehicle, and excitation forces identified with acceleration data measured on all mounts, the vibration equation of the coupled model can be established by using Lagrange's methodology.

The level of boost pressure has a significant effect on optimizing the steady-state and transient performance of turbocharged diesel engines. However the problem of matching the wide speed range diesel engine and the high pressure turbocharging system has to be resolved. The regulated two-stage (RTS) system is an effective method to improve the fuel economy, transient response and smoke emissions. Compared with the difficult matching problem of the RTS system, the problem of boost pressure control is more complex due to the frequently changing operating conditions. To overcome the limitations of an open-loop control strategy, a closed-loop boost pressure control strategy was studied numerically using a mean value model of a diesel engine with RTS system. The system identification was conducted for the transient response from the turbine bypass opening command to the boost pressure.

As a renewable energy source, the ethanol fuel was employed with a diesel fuel in this study to improve the cylinder charge homogeneity for high load operations, targeting on ultra-low nitrogen oxides (NOx) and smoke emissions. A light-duty diesel engine is configured to adapt intake port fuelling of the ethanol fuel while keeping all other original engine components intact. High load experiments are performed to investigate the combustion control and low emission enabling without sacrificing the high compression ratio (18.2:1). The intake boost, exhaust gas recirculation (EGR) and injection pressure are independently controlled, and thus their effects on combustion and emission characteristics of the high load operation are investigated individually. The low temperature combustion is accomplished at high engine load (16~17 bar IMEP) with regulation compatible NOx and soot emissions.

A twofold improvement in penetration resistance of laminated safety glass for use in vehicle windshields has been achieved. A new test procedure has been established which will provide better correlation of test conditions to accident conditions than present tests do. Present windshield material and the new safety glazings are compared.

The flash boiling phenomenon occurs at some operating conditions when fuel is directly injected into the cylinder of a homogeneous charge spark ignition direct injection (SIDI) engine due to the higher temperature of the injected fuel and lower back pressure. A flash boiling spray has significantly different characteristics from a conventional DI gasoline spray. In this paper, the planar laser-induced exciplex fluorescence (PLIEF) technique with two specially designed dopants of the fluorobenzene (FB) and the diethyl-methyl-amine (DEMA) in n-hexane was implemented to investigate the liquid and vapor phases of sprays from a multi-hole injector. A vapor phase calibration was carried out to quantitatively correlate the fluorescence signal with vapor concentration. The quantitative vapor concentration distribution is then obtained by applying the calibration.

This study demonstrates the use of pressure sensing technology to predict the crash severity of frontal impacts. It presents an investigation of the pressure change in the front structural elements (bumper, crush cans, rails) during crash events. A series of subsystem tests were conducted in the laboratory that represent a typical frontal crash development series and provided empirical data to support the analysis of the concept. The pressure signal energy at different sensor mounting locations was studied and design concepts were developed for amplifying the pressure signal. In addition, a pressure signal processing methodology was developed that relies on the analysis of the air flow behavior by normalizing and integrating the pressure changes. The processed signal from the pressure sensor is combined with the restraint control module (RCM) signals to define the crash severity, discriminate between the frontal crash modes and deploy the required restraint devices.

Soot formation and distribution inside the cylinder of a light-duty direct injection diesel engine, have been predicted using Kiva-3v CFD software. Pathlines of soot particles traced from specific in-cylinder locations and crank angle instants have been explored using the results for cylinder charge motion predicted by the Kiva-3v code. Pathlines are determined assuming soot particles are massless and follow charge motion. Coagulation and agglomeration have not been taken into account. High rates of soot formation dominate during and just after the injection. Oxidation becomes dominant after the injection has terminated and throughout the power stroke. Computed soot pathlines show that soot particles formed just below the fuel spray axis during the early injection period are more likely to travel to the cylinder wall boundary layer. Soot particles above the fuel spray have lesser tendency to be conveyed to the cylinder wall.