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Technical Paper

Theoretical and Practical Mechanisms on Lowering Exhaust Emission Levels for Diverse Types of Spark Ignition Engines

2008-06-23
2008-01-1545
The exhaust aftertreatment strategy is one of the most fundamental aspects of spark ignition engine technologies. For various types of engines (e.g., carburetor engine, PFI engine and GDI engine), measuring, purifying, modeling, and control strategies regarding the exhaust aftertreatment systems vary significantly. The primary goal of exhaust aftetreatment systems is to reduce the exhaust emission levels of NOx, HC and CO as well as to lower combustion soot. In general, there is a tradeoff among different engine performance aspects. The exhaust catalytic systems, such as the three way catalyst (TWC) and lean NOx trap (LNT) converters, can be applied together with the development of other engine technologies (e.g., variable valve timing, cold start). With respect to engine soot, some advanced diagnosing techniques are essential to obtain thorough investigation of exhaust emission mechanisms.
Technical Paper

Study on the Characteristics of Different Intake Port Structures in Scavenging and Combustion Processes on a Two-Stroke Poppet Valve Diesel Engine

2020-04-14
2020-01-0486
Two-stroke engines have to face the problems of insufficient charge for short intake time and the loss of intake air caused by long valve overlap. In order to promote the power of a two-stroke poppet valve diesel engine, measures are taken to help optimize intake port structure. In this work, the scavenging and combustion processes of three common types of intake ports including horizontal intake port (HIP), combined swirl intake port (CSIP) and reversed tumble intake port (RTIP) were studied and their characteristics are summarized based on three-dimensional simulation. Results show that the RTIP has better performance in scavenging process for larger intake air trapped in the cylinder. Its scavenging efficiency reaches 84.7%, which is 1.7% higher than the HIP and the trapping ratio of the RTIP reaches 72.3% due to less short-circuiting loss, 11.2% higher than the HIP.
Technical Paper

Study on Hydrodynamic Characteristics of Fuel Droplet Impact on Oil Film

2020-04-14
2020-01-1429
In order to understand the spray impinging the lubricant oil on the piston or cylinder wall in GDI engine, the Laser Induced Fluorescence (LIF) method was used to observe the phenomenon of the fuel droplets impact oil film and distinguish the fuel and oil during the impingement. The experimental results show that the hydrodynamic characteristics of impingement affected by the oil viscosity, droplets’ Weber number, oil film thickness. Crown formed after impingement. The morphology after impingement was categorized into: rings, stable crown, splash and prompt splash. Low oil film dynamic viscosity, high Weber number or thin oil film can facilitate splash. Splash droplets consist of fuel and oil, and the oil is the main component of splash droplets and crown. The empirical formula of critical We number (We) is fitted. High dimensionless oil film thickness or low oil film dynamic viscosity can increase the proportion of fuel in the crown.
Technical Paper

Study on Dynamic Characteristics of High-Speed Solenoid Injectors by Means of Contactless Measurement

2017-10-08
2017-01-2313
In-cylinder direct-injected technology provides a flexible and accurate optimization for internal combustion engines to reduce emission and improve fuel efficiency. With increasingly stringent requirements for the emissions of nitrogen oxides (NOx) and CO2, the content of injections in an engine combustion cycle has reached 7 to 9 times in gasoline direct injection (GDI) and the diesel engine with high-pressure common rail (HPCR). Accurate control of both time and quantity of injection is critical for engine performance and emissions, while the dynamic response of injector spray characteristics is a key factor. In this paper, a test bench was built for monitoring the dynamic response of solenoid injectors with high-speed micro-photography and synchronous current collection system. Experimental studies on the dynamic response of GDI and HPCR solenoid injectors were carried out.
Technical Paper

Simulating the Flow and Soot Loading in Wall- Flow DPF Using a Two-Dimensional Mesoscopic Model

2018-04-03
2018-01-0955
A two-dimensional mesoscopic approach has been developed to investigate the flow and soot loading in the micro-channels of diesel particulate filter. Soot particle size examined is in the range of 10 nm to 10 μm. The flow is solved by an incompressible lattice Boltzmann model and the transport of solid particle is described in a Lagrangian frame of reference by cell automation probabilistic model. The lattice Boltzmann-cell automation probabilistic model (LB-CA model) is validated with the results of previous studies. The heterogeneous porous wall of DPF is generated by quartet structure generation set (QSGS). The effects of porous wall on the pressure field and velocity field are investigated. The distribution and deposition of soot particles with different sizes in clean channels are simulated. The dynamic evolution of solid boundary in soot particle capture process is investigated and the effects of the deposited soot particles on flow field are evaluated.
Technical Paper

Pump-End Control Technology for Small Engine Management System

2015-04-14
2015-01-1731
A pump-end control technology for pump-nozzle fuel supply unit, in which the pump is driven and controlled electrically for pressurizing and metering the fuel fed into an engine, is studied. The unit is composed of a solenoid driven plunger pump, a high-pressure fuel tube, and an auto-open nozzle, and only the pump is propelled by PWM power from an ECU. To achieve a higher metering accuracy, a metering theory deciding the fuel discharging rate was developed by studying the system using a physical-mathematical model. The developed so called T3 theory makes the fuel supply unit with excellent metering consistency under various conditions, which can meet the requirement of fuel supply unit application to small engine management system. The study reveals that an electrically characterized variable, T3, which is associated with the net output energy, can directly results in a mass discharge.
Technical Paper

Pressure Drop and Soot Regeneration Characteristics through Hexagonal and Square Cell Diesel Particulate Filters

2017-03-28
2017-01-0979
Although diesel engines have higher output torque, lower fuel consumption, and lower HC pollutant emissions, larger amounts of NOx and PM are emitted, compared with equivalent gasoline engines. The diesel particulate filters (DPF) have proved one of the most promising aftertreatment technologies due to the more stringent particulate matters (PM) regulations. In this study, the computational fluid dynamics (CFD) model of DPF was built by utilizing AVL-Fire software code. The main objective of this paper was to investigate the pressure drop and soot regeneration characteristics of hexagonal and conventional square cell DPFs with various inlet mass flow rates, inlet temperatures, cell densities, soot loads and ash loads. Different cell geometry shapes of DPF were evaluated under various ash distribution types.
Technical Paper

Pressure Drop and Soot Accumulation Characteristics through Diesel Particulate Filters Considering Various Soot and Ash Distribution Types

2017-03-28
2017-01-0959
Although diesel engines offer higher thermal efficiency and lower fuel consumption, larger amounts of Particulate Matters (PM) are emitted in comparison with gasoline engines. The Diesel Particulate Filters (DPF) have proved one of the most promising technologies due to the “particle number” emissions regulations. In this study, the Computational Fluid Dynamics (CFD) multi-channel model of DPF was built properly by utilizing AVL-Fire software code to evaluate the pressure drop and soot accumulation characteristics of DPF. The main objective of this paper was to investigate the effects of soot (capacity and deposit forms) and ash (capacity and distribution factors) interaction on DPF pressure drop and soot accumulation, as well as the effects of DPF boundary conditions (inlet mass flow rate and inlet temperature) on pressure drop.
Technical Paper

Pressure Drop Characteristics Through DPF with Various Inlet to Outlet Channel Width Ratios

2015-04-14
2015-01-1019
The main objective of this paper was to investigate the pressure drop characteristics of ACT (asymmetric cell technology) design filter with various inlet mass flow rates, soot loads and ash loads by utilizing 1-D computational Fluid Dynamics (CFD) method. The model was established by AVL Boost code. Different ratios of inlet to outlet channel width inside the DPF (Diesel Particulate Filter) were investigated to determine the optimal structure in practical applications, as well as the effect of soot and ash interaction on pressure loss. The results proved that pressure drop sensitivity of different inlet/outlet channel width ratios increases with the increased inlet mass flow rate and soot load. The pressure drop increases with the increased channel width ratio at the same mass flow rate. When there is little soot deposits inside DPF, the pressure drop increases with the bigger inlet.
Technical Paper

Organic Compound Exhaust Analysis from Ethanol-Gasoline Fueled Motorcycle

2005-10-12
2005-32-0055
Ethanol-Gasoline was being promoted in China. Ethanol as substitute fuel could save such nature resource that cannot be regenerated. At the same time, oxygen additives also have potential dangerous, such as, poisonous organic compound. In this paper, a typical 125 mL four stroke single cylinder motorcycle was driven on chassis dynamometer at 5 different stable conditions which is specified in ECE 40 driving cycle. At each stably driving condition, raw gas from exhaust pipe was collected in corresponding bags respectively. Those samples were analyzed by means of gas chromatogram and mass spectrum analyzer (Agilent GC6890-MS5973). Poisonous ethanol compound such as benzene, toluene had been found in samples from ethanol blended fueled motorcycle exhausts and compared with samples from that of pure gasoline.
Technical Paper

Numerical Investigation of the Intake Flow of a Four-Valve Diesel Engine

2017-10-08
2017-01-2211
The intake process plays an important role in the operation of internal combustion engines. In the present study, a three-dimensional transient simulation of a four-valve diesel engine was performed using Large Eddy Simulation (LES) model based on software CONVERGE. The mean velocity components in three directions through the intake valve curtain, the flow separation around the intake valves, the influences of inlet jet on turbulence flow field and cycle-to-cycle variation were investigated in this work. The result shows that the mean velocity distributes non-uniformly near the valve curtain at high valve lifts. In contrast, the mean velocity distribution is uniform at low valve lifts. It is found that the flow separation occurs at valve stem, valve seat and valve sealing through the outlet of the helical port. In contrast, flow separation is only observed in the valve seat through the outlet of the tangential port.
Technical Paper

Numerical Analysis of Scavenging Process in a Large Marine Two-Stroke Diesel Engine

2017-10-08
2017-01-2201
For uniflow scavenged two-stroke marine diesel engines, the main function of scavenging process is to replace the burned gas with fresh charge. The end state of scavenging process is integral to the subsequent compression and combustion, thereby affecting the engine’s fuel economy, power output and emissions. In this paper, a complete working cycle of a large marine diesel engine was simulated by using the 3D-CFD software CONVERGE. The model was validated by mesh sensitivity test and experiment data. Based on this calibrated model, the influences of swirl ratio and exhaust valve closing (EVC) timing on the scavenging process were investigated. The parameters evaluating the performance of scavenging process were introduced. The results show that, by adjusting the swirl orientation angle(SOA) from SOA=10° to SOA=30°, different swirl ratios are generated and have obvious differences in flow characteristics and scavenging performance.
Technical Paper

Lane Detection System for Night Scenes

2018-08-07
2018-01-1617
Most of algorithms of lane detection mainly aim at the scenes of daytime. However, those algorithms are unstable for the lane detection at night because the camera is very sensitive to the light change. This paper proposed a lane detection algorithm that largely improves the detection system’s performance when it is used at night. The algorithm has two main stage: Image processing and Kalman filter (KF). The key process steps of Stage 1 are: extracting the Region of Interesting (ROI)→Edge Detection →Binarization→Hough→ Lane Selection→Lane fitting. First step, a ROI could be extracted according to the relatively fixed location of lanes. In step of edge detection, we use a creative filter named Correlation filter to remove image noise and remain the feature of lane. The filter matrix looks like “[0 1 1, −1 0 1; −1 −1 0]”. Next, the candidate lines are detected by the Hough transform, then, the equations of lane are acquired by fitting spots obtained from Hough.
Technical Paper

Investigation of Internal Thermal Impact Effect on Motorcycle Catalytic Converter Activity and Microstructure

2003-01-15
2003-32-0059
Chinese new legislations on two wheels and mopeds have been published recently. Depending on the latest exhaust statistic analyses, with the resulting of tighter limits, the application of catalytic converters is becoming a prevalent and a cost-efficient solution for Chinese motorcycle manufacturers. The phenomenon of exhaust temperature changes rapidly during real driving process is well known as one of major destructive factors which have effects upon converter's durability. One 125 cm3 motorcycle is selected as a typical model in this research project. Exhaust temperature of the 125 cm3 motorcycle is measured and recorded during the process of ECE 40 driving cycle. A simulation test system has been set up successfully depending on those temperature data. Conversion ratio of converter sample lost distinctly after 18 hours' thermal impact tests. After further analyses, there were not evident changes in microstructure and substance on the surface of converter.
Technical Paper

First-Principles Research on Adsorption of NOx on Pt Cluster and BaO Cluster Supported by γ-Al2O3 (110) Surface

2020-04-14
2020-01-0357
Lean NOx trap (LNT) is a great potential NOx abatement method for lean-burn gasoline engines in consideration of exhaust aftertreatment cost and installation space. NOx firstly is adsorbed on storage sites during the lean-burn period, then reduced to N2 under catalysis of the catalyst sites in the rich-burn phase. There must be a spillover of NOx species between both types of sites. For a better understanding of this spillover process of NOx species between Pt (as the catalytic center) and BaO sites (as storage components in commercial catalyst), this work focused on the vital first step of spillover, the adsorption of NOx on clean substrate surface (γ-Al2O3 (110) surface) and Ba\Pt cluster supported by the surface. Based on first principles software VASP (Vienna Ab-initio Simulation Package), the most stable adsorption structures of NO with Pt3 clusters and (BaO)3 clusters on carrier γ- Al2O3 (110) surface were confirmed and the adsorption energy of these structures were compared.
Technical Paper

Effects of Lubricating Oil Metallic Content on Morphology, Nanostructure and Graphitization Degree of Diesel Engine Exhaust Particles

2017-03-28
2017-01-1009
In this paper, the influences of metallic content of lubricating oils on diesel particles were investigated. Three lubricating oils with different levels of metallic content were used in a 2.22 Liter, two cylinders, four stroke, and direct injection diesel engine. 4.0 wt. % and 8 wt. % antioxidant and corrosion inhibitor (T202) were added into baseline lubricating oil to improve the performance respectively. Primary particle diameter distributions and particle nanostructure were compared and analyzed by Transmission Electron Microscope. The graphitization degrees of diesel particles from different lubricating oils were analyzed by Raman spectroscopy. Conclusions drawn from the experiments indicate that the metallic content increases the primary particles diameter at 1600 rpm and 2200 rpm. The primary particles diameter ranges from 5 nm to 65 nm and the distribution conformed to Gaussian distribution.
Technical Paper

Effects of Late Intake Valve Closing Timing on Thermal Efficiency and Emissions Based on a Two-stage Turbocharger Diesel Engine

2013-04-08
2013-01-0276
This paper investigated the effects of late intake valve closing timing (IVCT) and two-stage turbocharger systems matching based on partially premixed combustion strategy. Tests were performed on a 12-liter L6 heavy-duty engine at loads up to 10 bar BMEP at various speed. IVCT (where IVCT is -80°ATDC, -65°ATDC and -55°ATDC at 1300 rpm, 1600 rpm and 1900 rpm, respectively) lowered the intake and exhaust difference pressure, reducing pumping loss and improved the effective thermal efficiency by 1%, 1.5% and 2% at BMEP of 5 bar at 1300 rpm, 1600 rpm and 1900 rpm. For certain injection timings and EGR rate, it is found that a significant reduction in soot (above 30%) and NOx (above 70%) emissions by means of IVCT. This is due to that IVCT lowered effective compression ratio and temperature during the compression stroke, resulting in a longer ignition delay as the fuel mixed more homogeneous with the charge air ahead of ignition.
Technical Paper

Effects of Combination and Orientation of Intake Ports on Swirl Motion in Four-Valve DI Diesel Engines

2000-06-19
2000-01-1823
Two identical helical ports and two identical directed ports were arranged into four different kinds of port combinations: helical and helical, helical and directed, directed and directed, directed and helical. Each port can rotate freely around its valve axis. The swirl ratio and the flow coefficient for each combination of intake ports were tested on a steady flow rig when both ports were positioned in different orientations around its valve axis. Two parameters, the loss rate of mean flow coefficient and the loss rate of angular momentum, were defined to describe the degree of interference between the flows discharging from the two adjacent intake valves. Velocity distribution in the vicinity and circumference of the intake valves was measured using Hot Wire Anemometer to further study the intake flow interference for different port combinations.
Technical Paper

Effect of Supercharging on the Intake Flow Characteristics of a Swirl-Supported Engine

2020-04-14
2020-01-0794
Although supercharged system has been widely employed in downsized engines, the effect of supercharging on the intake flow characteristics remains inadequately understood. Therefore, it is worthwhile to investigate intake flow characteristics under high intake pressure. In this study, the supercharged intake flow is studied by experiment using steady flow test bench with supercharged system and transient flow simulation. For the steady flow condition, gas compressibility effect is found to significantly affect the flow coefficient (Cf), as Cf decreases with increasing intake pressure drop, if the compressibility effect is neglected in calculation by the typical evaluation method; while Cf has no significant change if the compressibility effect is included. Compared with the two methods, the deviation of the theoretical intake velocity and the density of the intake flow is the reason for Cf calculation error.
Technical Paper

Effect of Ashless Dispersant on the Morphology, Size, Nanostructure and Graphitization Degree of Diesel Exhaust Particles

2018-04-03
2018-01-0636
The aim of this research is to investigate the effects of ashless dispersant of lube oils on diesel exhaust particles. Emphasis is placed on particle size, morphology, nanostructure and graphitization degree. Three kinds of lube oils with different percentages of ashless dispersant were used in a two-cylinder diesel engine. Ashless dispersant (T154), which is widely used in petrochemical industry, were added into baseline oil at different blend percentages (4.0% and 8.0% by weight) to improve lubrication and cleaning performance. A high resolution Transmission Electron Microscope (HRTEM) and a Raman spectroscopy were employed to analyze and compare particle characteristics. According to the experiment results, primary particles diameter ranges from 3 nm to 65 nm, and the diameter distribution conformed to Gaussian distribution. When the ashless dispersant was used, the primary particles diameter decrease obviously at both 1600 rpm and 2200 rpm.
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