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Experimental schemes, frequency characteristics, subjective and objective sound quality evaluation and sound quality prediction model establishment of a certain mass-production SUV (Sport Utility Vehicle, SUV) manual transmission gear rattle phenomenon were analyzed in this paper. Firstly, vehicle experiments, including experiment conditions, vibration acceleration sensor and microphone arrangements and especial considerations in experiments, were described in detail. Secondly, through time-frequency analysis, broadband characteristics of manual transmission gear rattle noise were identified and vibro-impact of gear rattle occurs in the frequency range of 450~4000Hz on the vehicle idle condition and the creeping condition. Thirdly, based on bandwidth filtering processing of gear rattle noise, subjective assessment experiments by a paired comparison method were carried out.

Powertrain system of series-parallel hybrid vehicle contains multiple excitation sources like engine, motor and generator. The reduction of noise and vibration is quite difficult during multiplex working modes or the switch of modes. Aiming at Series-parallel hybrid powertrain system which contains engine, motor and planetary gear subsystems, this paper considered a typical working condition which is based on the power control strategy and established the torsional vibration mechanical model of hybrid powertrain system. The inherent characteristics and transient vibration response of the electric mode, hybrid mode and parking charging mode were studied and it was discovered that the repetitive frequency of the powertrain system under the three working modes is the same which is only related to inertia and meshing stiffness of planetary gear system. The non-repetitive frequency and corresponding vibration modes under the electric mode and parking charging mode are both close.

An electronic waste-gated turbocharger for automotive application can accurately control the boost pressure and effectively reduce turbo-lag. It can improve the transient responsive performance of engine and the acceleration performance of vehicle, which makes vehicle have a better adaptation to the complex traffic environment. A detailed analysis of aerodynamic working principle of electronic wastegate is the foundation for designing the control strategy of electronic wastegate. Putting turbine with electronic wastegate under unsteady condition that simulates the pulse exhaust gas of engine and studying influences of different valve opening on the performance of turbine has the practical value. This paper sets fixed and periodical unsteady conditions and adopts numerical methods to explore the performance of turbine in twin-entry turbocharger and the flow loss of bypass. Steady simulation structure is given for reference.

The temperature of proton exchange membrane fuel cell (PEMFC) is the key factor restricting fuel cell’s performance. A deep understanding of temperature on stack voltage consistency and transient characteristics is necessary for improving the output performance of fuel cell. In this paper, the variation trend of consistency and transient characteristics of 20kW PEMFC stack at different temperatures is studied by experiment. In consistency, the amplitude of voltage changes and voltage difference (voltage coefficient variation σV) under different thermal loading conditions is examined. In transient characteristics, discussing the trends of transient voltage at different thermal loading. As the result, once the stack temperature increases from 65 °C to 70 °C, the stack performance and dynamic response are significantly improved, which may be caused by the rise in temperature promoting the establishment of the internal quality transmission channel.

With the increase of motor speed and the deterioration of operating environment, it is more difficult to predict the transient temperature field (TTF). Meanwhile, it is difficult to obtain the temperature test dataset of key nodes under various complete road conditions, so the cost of bench test or real vehicle test is high. Therefore, it is of great significance to establish a high fidelity, lightweight temperature prediction model which can be applied to real vehicle thermal management for ensuring the safe and stable operation of motor. In this paper, a physical model simulating electromagnetic-heat-flow multi-physical coupling of permanent magnet synchronous motor (PMSM) in electric drive gearbox (EDG) is established, and the correctness of the model is verified by the actual EDG bench test.

It is becoming an increasingly important issue to improve NVH performance of electric drive motor for electric vehicle as the market grows rapidly. The correlation between stiffness of rear cover of motor, rotor eccentricity and noise of an electric drive is discussed in this paper which was few mentioned before. Poor stiffness of bearing chamber of rear cover may cause rotor eccentricity, which would lead to additional orders of electromagnetic noise. Stiffness optimization model of rear cover of motor was established, and the Optistruct of Hyper works software was used to improve stiffness as well as mode frequency by designing circular and radial ribs to surround bearing chamber of rear cover under guidance of topology. As compared to basis model with same mass, the 1st and 2nd strict mode frequencies of optimized rear cover separately increased by 11% and 12.5% with numerical simulations.

X-in-the-loop (XiL) framework is a new validation concept for vehicle product development, which integrates different virtual and physical components to improve the development efficiency. With XiL platform the requirements of reproducible test, optimization and validation, in which hardware, equipment and test objects are located in different places, could be realized. In the view of different location and communication form of hardware, equipment and test objects, time delay problem exists in the XiL platform, which could have a negative impact on development and validation process. In this paper, a simulation system of time delay prediction and compensation is founded with the help of BP neural network and RBF neural network. With this simulation system the effect of time delay in a vehicle dynamic model as well as tests of geographically distributed vehicle powertrain system is improved during the validation process.

Lithium ion battery is considered as one of the most possible energy storage equipment for new energy vehicles (EV, HEV, etc.) because of the advantages of long cycle life, high power density and low self-discharge rate. However, under freezing condition high power battery suffers of significant performances losses. For example, they would suffer from significant power capability losses and poor rate performance, which would restrict the availability to delivery or to gain of high current in transient conditions. To evaluate those performance drawbacks and to make an efficient design, good mathematical models are required for system simulation especially for battery thermal management. In this paper, a three-dimensional homogenization thermal model of a 20 Ah prismatic lithium ion battery with LiFePO4 (LFP) cathode is described.

As one of the most crucial components in electric vehicles, power batteries generate abundant heat during charging and discharging processes. Thermal management system (TMS), which is designed to keep the battery cells within an optimum temperature range and to maintain an even temperature distribution from cell to cell, is vital for the high efficiency, long calendar life and reliable safety of these power batteries. With the desirable features of low system complexity, light weight, high energy efficiency and good battery thermal uniformity, thermal management using composite phase change materials (PCMs) has drawn great attention in the past fifteen years. In the hope of supplying helpful guidelines for the design of the PCM-based TMSs, this work begins with the summarization of the most commonly applied heat transfer enhancement methods (i.e., the use of thermally conductive particles, metal fin, expanded graphite matrix and metal foam) for PCMs by different researchers.

The exhaust aftertreatment strategy is one of the most fundamental aspects of spark ignition engine technologies. For various types of engines (e.g., carburetor engine, PFI engine and GDI engine), measuring, purifying, modeling, and control strategies regarding the exhaust aftertreatment systems vary significantly. The primary goal of exhaust aftetreatment systems is to reduce the exhaust emission levels of NOx, HC and CO as well as to lower combustion soot. In general, there is a tradeoff among different engine performance aspects. The exhaust catalytic systems, such as the three way catalyst (TWC) and lean NOx trap (LNT) converters, can be applied together with the development of other engine technologies (e.g., variable valve timing, cold start). With respect to engine soot, some advanced diagnosing techniques are essential to obtain thorough investigation of exhaust emission mechanisms.

The multi-body dynamics simulation and physical iteration were carried out based on the 4-channel road simulation bench, the solution of fatigue test bench which was suitable for cab with frame and suspension was designed. Large load and displacement above the suspension can be loaded on the test bench, and the same weak position of cab exposed on the road test can be assessed well on the fatigue test bench. The effectiveness of the bench test solution was verified though comparative study. And it has important reference for the same type of cab assembly with suspension in the fatigue bench test. According to the durability specifications of cab assembly, a multi-body dynamics model with a satisfactory accuracy was built. And the fixture check and virtual iteration analysis were used to verify the effectiveness of the solution. According to the road load signal analysis and multi-body dynamics analysis results, the test bench with linear guide and spherical joint was built.

The cab is an essential part of a light truck, and its fatigue durability performance plays an important role in the design and development stage. Accelerated fatigue bench test has been widely applied to product development of carmakers for its low cost and short development cycle. However, in reality, interference exists generally in torsional conditions for the light truck cab when tested on the 4-post vehicle road simulation system. To solve this problem and minimize the lateral force applied on the hydraulic cylinders, the direction and size combinations of displacement release about front and rear suspensions were discussed based on multi-body dynamics simulation and fixture design theory in this paper. Through comparative study, the optimum design and layout scheme of fixtures was determined to conduct the next test procedure. The weak positions of the light truck cab were firstly predicted by utilizing finite element method (FEM) and fatigue analysis theory.

With the rapid development of computing technology, high-speed photography system and image processing recently, in order to meet growing dynamic mechanical engineering problems demand, a brief description of advances in recent research which solved some key problems of dynamic photo-elastic method will be given, including:(1) New digital dynamic photo-elastic instrument was developed. Multi-spark discharge light source was replaced by laser light source which was a high intensity light source continuous and real-time. Multiple cameras shooting system was replaced by high-speed photography system. The whole system device was controlled by software. The image optimization collection was realized and a strong guarantee was provided for digital image processing. (2)The static and dynamic photo-elastic materials were explored. The new formula and process of the dynamic photo-elastic model materials will be introduced. The silicon rubber mold was used without the release agent.

During the launch of a car, severe torsional vibration sometimes may occur in its driveline due to somewhat the slipping of the clutch, its intuitive sense for an occupant is the longitudinal vibration of the vehicle, referred to as the launch shudder whose characteristic frequency is from 5 to 25 Hz generally. As the main vibration sources of the driveline and its crucial nonlinear components, the variable stiffness and backlash of the gear meshing are considered, their impacts on the launch shudder are analyzed in this paper. Conformal mapping, finite element method and regression method etc. are the main approaches to calculate the variable meshing stiffness of a gear pair. If this stiffness is get, it can usually be substituted for its approximate analytical expression, just with finite harmonic terms, in Fourier Series form into Ordinary Differential Equations(ODEs) to calculate the vehicle responses with its nonlinearity considered.

The action of load on the component is crucial to evaluate the performance of durability. Another factor that affects fatigue life is the boundary conditions of the test specimen being tested by introducing unrealistic loads on the component of interest. The physical test is widely conducted in the laboratory. The fixture provides additional constraints on the test specimen as well as reaction forces to balance the test system [1]. The characteristics of the fixture involved in the test is important to analyze and assess the test results [2]. The impact of the reaction force of the fixture on the spindle-coupled axle road simulation test is presented in this article. A simplified 7-DoF (degrees of freedom) model is introduced to demonstrate the dynamic behavior of the vehicle. The influence on the internal load by the fixture has been analyzed. Followed by a more detailed MBS (multibodysystem) model to give a thorough understanding of the phenomenon.

Electromechanical Braking System (EMB) stops the wheel by motor and related enforce mechanism to drive braking pads to clamp the friction plate. It is compact in sized as well as faster in response, which solves the issue of potential leakage and slows response of traditional hydraulic brake system. The institutions at home and abroad have put forward all kinds of new structural schemes of EMB. At present, there are various EMB structural schemes, but the analysis and evaluation of these schemes are relatively few. In this paper, on the basis of a large number of research, the EMB actuator is modular decomposed according to function ,then the parametric 3D model library of each function module is established. According to brake requirements of the target vehicle, a development platform is set up to match EMB actuator structure scheme quickly.

Millions of configurations of power-split hybrid powertrain can be generated due to variation in number of planetary-gear sets (PG), difference in number, type and installation location of shift actuators (clutches or brakes), and difference in connection positions of power components. Considering the large number of configurations, complex structures and control modes, it is vital to construct an appropriate multi-index system evaluation method, which directly affects the requirement fulfillment, the time and cost of 2-PG system configuration design. Considering one-sidedness (dynamics and economic performance), simplicity (linear combination of indicators) and subjectivity (relying on expert experience) of previous system evaluation method of 2-PG system design, a more systematic evaluation method is proposed in this paper. The proposed evaluation system consists of five aspects, involving dynamic, economy, comfort, reliability and cost, and more than 20 indexes.

The functional elements of decision making system are fuzzy, adaptive and self-learning for intelligent ground vehicles. As is well-known, operating environment of unmanned ground vehicles (UGVs) is complex, unknown and time-changing. And on the other hand, exact dynamic model of the vehicle is relatively difficult to gain. However, the changing of special dynamic parameters and the man-made driving laws of velocities and running direction are easily available. Therefore, this paper attempts to provide an approach based on fuzzy Q-learning algorithm for studying autonomous navigation and control system’s design, which aims to make unmanned vehicles adaptive and robust under complex and time-changing environment. The presented approach utilizes the drivers’ empirical knowledge for.

The catalyzed diesel particulate filter with Pt and Pd noble metals as the main loaded active components are widely used in the field of automobile engines, but the high cost makes it face huge challenges. Rare earth element doping can improve the soot oxidation performance of the catalyzed diesel particulate filter and provide a new way to reduce its cost. In this paper, thermogravimetric tests and chemical reaction kinetic calculations were used to explore the effect of Pt-Pd catalysts doped Ce, and La rare earth elements on the oxidation properties of soot. The results shown that, among Pt-Pd-5%Ce, Pt-Pd-5%La, and Pt-Pd-5%Ce-5%La catalysts, Pt-Pd-5%La catalyst has the highest soot conversion, the highest low-temperature oxidation speed, and the activation energy is the smallest. Compared with soot, this catalyst reduced T10 and T20 by 82% and 26%, respectively, meaning the catalytic activity of Pt-Pd-5%La catalyst was the best.

In this paper, the principles, advantages and disadvantages of the main technology of variable strength design of automobile B-pillar Based on the finite element simulation technology, the local stress variable strength design effect of Automobile B-pillar structure is simulated, compared and evaluated. The simulation results show that with the same mechanical properties, the overall lightweight degree of B-pillar structure with variable strength design can be reduced by about 8.9%. With the expansion of the strengthening area of variable strength design of parts, the degree of lightweight of parts can be further improved. It can be seen that the local stress variable strength design method provides a new technical option for the lightweight design of automobile parts.