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Technical Paper

Thermal Management of Power Batteries for Electric Vehicles Using Phase Change Materials: A Review

2016-04-05
2016-01-1204
As one of the most crucial components in electric vehicles, power batteries generate abundant heat during charging and discharging processes. Thermal management system (TMS), which is designed to keep the battery cells within an optimum temperature range and to maintain an even temperature distribution from cell to cell, is vital for the high efficiency, long calendar life and reliable safety of these power batteries. With the desirable features of low system complexity, light weight, high energy efficiency and good battery thermal uniformity, thermal management using composite phase change materials (PCMs) has drawn great attention in the past fifteen years. In the hope of supplying helpful guidelines for the design of the PCM-based TMSs, this work begins with the summarization of the most commonly applied heat transfer enhancement methods (i.e., the use of thermally conductive particles, metal fin, expanded graphite matrix and metal foam) for PCMs by different researchers.
Technical Paper

The Emission of a Diesel Engine in Different Coolant Temperature during Cold Start at High Altitude

2019-04-02
2019-01-0730
Emissions of diesel engine have been received much more attention since the Volkswagen Emission Scandal. The Euro VI emission standard has already included cold start emissions in the legislative emission driving cycles which is one of the hardest part of emission control. High altitude performance is also considered in the latest regulations which will be stricter in the future. Heating the coolant is one of the most common method to improve the cold start performance. But researches focus on the emission of a diesel engine in different coolant temperature at high altitude which up to 4500m have not been seen. The present research investigated the effect of coolant temperature on performance and exhaust emissions (gaseous and particulate emissions) during the cold start of a diesel engine. A plateau simulation system controlled the inlet and exhaust pressure to create altitude environments from 0m to 4500m, and the coolant temperature was controlled from 20°C to 60°C.
Technical Paper

Study on the Constant Voltage, Current and Current Ramping Cold Start Modes of Proton Exchange Membrane Fuel Cell

2021-04-06
2021-01-0746
The cold-start of proton exchange membrane fuel cell (PEMFC) has been one of the technical challenges for fuel cell vehicle table ommercialization. In this study, a one-dimensional cold start transient model of PEMFC was developed for the transfer of water, heat, electrons and protons during the cold start process. Different loading modes, including constant voltage, constant current, and current ramping, were adopted for fuel cell cold starting analysis, respectively. The internal water-heat transfer within fuel cell was investigated under different loading modes. The results show that in the constant current mode, for the high current, the cold start process can produce more heat than other modes, which can increase fuel cell temperature rapidly. However, this process may easily fail before the ice fully covers the cathode catalyst layers (CL).
Technical Paper

Study on Real-World NOx and Particle Emissions of Bus: Influences of VSP and Fuel

2019-04-02
2019-01-1181
In this study, the real-world NOx and particle emissions of buses burning pure diesel fuel (D100), biodiesel fuel with 20% blend ratio (B20) and liquefied natural gas (LNG) were measured with portable emission measurement system (PEMS). The measurement conducted at 6 constant speed, which ranged from 10km/h to 60 km/h at 10km/h intervals, and a period of free driving condition. The relationship between vehicle specific power (VSP) and NOx/particle emissions of each bus were analyzed. The results show that the change rules of NOx, PN and PM emission factors with the increase of VSP were basically the same for the same bus, but for the bus using different fuel, the change rules may change. In VSP bin 0, the vehicles were mostly in idle condition and the emission factors of NOx, PN and PM of three buses were all in a relatively high level. In low VSP interval, which ranged from bin 0 to bin 4, the emissions of three buses first decreased and then increased with the growth of VSP.
Technical Paper

Starting Process Control of a 2-Cylinder PFI Gasoline Engine for Range Extender

2020-04-14
2020-01-0315
With the increasing worldwide concern on environmental pollution, battery electrical vehicles (BEV) have attracted a lot attention. However, it still couldn’t satisfy the market requirements because of the low battery power density, high cost and long charging time. The range-extended electrical vehicle (REEV) got more attention because it could avoid the mileage anxiety of the BEVs with lower cost and potentially higher efficiency. When internal combustion engine (ICE) works as the power source of range extender (RE) for REEV, its NVH, emissions in starting process need to be optimized. In this paper, a 2-cylinder PFI gasoline engine and a permanent magnet synchronous motor (PMSM) are coaxially connected. Meanwhile, batteries and load systems were equipped. The RE co-control system was developed based on Compact RIO (Compact Reconfigurable IO), Labview and motor control unit (MCU).
Technical Paper

Simulation Study of Sparked-Spray Induced Combustion at Ultra-Lean Conditions in a GDI Engine

2024-04-09
2024-01-2107
Ultra-lean combustion of GDI engine could achieve higher thermal efficiency and lower NOx emissions, but it also faces challenges such as ignition difficulties and low-speed flame propagation. In this paper, the sparked-spray is proposed as a novel ignition method, which employs the spark to ignite the fuel spray by the cooperative timing control of in-cylinder fuel injection and spark ignition and form a jet flame. Then the jet flame fronts propagate in the ultra-lean premixed mixture in the cylinder. This combustion mode is named Sparked-Spray Induced Combustion (SSIC) in this paper. Based on a 3-cylinder 1.0L GDI engine, a 3D simulation model is established in the CONVERGE to study the effects of ignition strategy, compression ratio, and injection timing on SSIC with a global equivalence ratio of 0.50. The results show it is easier to form the jet flame when sparking at the spray front because the fuel has better atomization and lower turbulent kinetic energy at the spray front.
Technical Paper

Simulation Investigation of Working Process and Emissions on GDI Engine Fueled with Hydrous Ethanol Gasoline Blends

2019-04-02
2019-01-0219
Compared with ordinary gasoline, using ethanol gasoline blends as fuel of Internal Combustion Engine is beneficial for the performance of power, economy and emission of engine. However, the fuel ethanol blended in ethanol gasoline blends currently is usually anhydrous ethanol, which requires dewatering implementer in production process, and the cost is high. Therefore, the production cost can be significantly reduced by replacement of anhydrous ethanol with hydrous ethanol while exerting the advantage of ethanol gasoline blends. In this study, computation fluid dynamics (CFD) software CONVERGE is employed to establish a simulation model of an actual gasoline direct injection (GDI) engine, and investigate the effect of burning hydrous ethanol gasoline blends and different injection strategy on combustion process and emission, and the validity of the model was validated by experiments.
Technical Paper

Simulation Based Visual Study of Particulate Deposition Characteristics in Millimeter-Scale Channels of a Diesel Particulate Filter

2023-04-11
2023-01-0387
The diesel particulate filter (DPF) is an effective device for reducing particulate emissions from diesel engines, while its durability and reliability after long-term use are causes for concern. Usually, particulates are considered to be uniformly deposited in DPF channels to form a cake or end plug, however, recent studies have found that a “middle channel deposit” phenomenon of particulates can form a bridge near the middle of the DPF channel. This phenomenon has serious adverse effects on the durability and reliability of the DPF, including abnormally increased pressure drop and frequent regeneration. Since the width of the DPF channel is only about 1-2 millimeters, conventional methods cannot observe the particulate deposition process inside the DPF.
Technical Paper

Simulation Analysis of Early and Late Miller Cycle Strategies Influence on Diesel Engine Combustion and Emissions

2020-04-14
2020-01-0662
Based on the working model of a diesel engine, the influence of 2 Miller cycle strategies-Early Intake Valve Closure (EIVC) and Late Intake Valve Closure (LIVC) on the combustion and emissions of diesel engine was analyzed. Then the working condition of each Miller cycle strategies on the engine under the rated speed was optimized through the adjust of the valve timing, boost pressure and the injection timing. The research found that both delaying and advancing the closure timing of the intake valve can decrease the pressure and temperature during compression stroke, prolonging the ignition delay. However, due to the decrease of the working media inside the cylinder, the average in-cylinder temperature and soot emissions will increase, which can be alleviated by raising the boost pressure and the resulting compensation of the intake loss.
Technical Paper

Research on Cold Start Strategy of Vehicle Multi-Stack Fuel Cell System

2023-10-30
2023-01-7036
To study the cold start of muti-stack fuel cell system (MFCS), a novel thermal management subsystem structure and corresponding cold start strategies are proposed. Firstly, leveraging the distinctive configuration of the MFCS that can be sequentially initiated, we augmented the existing thermal management subsystem with the incorporation of two additional collection valves and two bypass diverter valves, which affords an increased degree of flexibility in the formulation of cold-start strategies. Secondly, we innovatively propose a hierarchical auxiliary heating cold start strategy and an average auxiliary heating cold start tailored for MFCS consisting of power levels of 20 kW, 70 kW, and 120 kW. Furthermore, we have developed a controller to address temperature control challenges during the start-up process.
Technical Paper

Potential Risk Assessment Algorithm in Car Following

2019-04-02
2019-01-1024
In this paper, a potential risk assessment algorithm is proposed. The obvious risk assessment measure is defined as time to collision (TTC), whereas the potential risk measure is defined as the time before the host vehicle has to decelerate to avoid a rear-end collision assuming that the target vehicle brakes, i.e. time margin (TM). The driving behavior of the human driver in the dangerous car following scenario is studied by using the naturalistic driving data collected by video drive record (VDR), which include 78 real dangerous car following dangerous scenarios. A potential risk assessment algorithm was constructed using TM and the dangerous car following scenarios. Firstly, the braking starting time during dangerous car following is identified. Next, the TM at brake starting time of the 78 dangerous car following scenarios is analyzed. In the last, the thresholds of the potential risk levels are achieved.
Journal Article

Performance Optimization Using ANN-SA Approach for VVA System in Diesel Engine

2022-03-29
2022-01-0628
Diesel engine is vital in the industry for its characteristics of low fuel consumption, high-torque, reliability, and durability. Existing diesel engine technology has reached the upper limit. It is difficult to break through the fuel consumption and emission of diesel engines. VVA (Variable Valve Actuation) is a new technology in the field of the diesel engines. In this paper, GT-Suite and ANN (artificial neural network) model are established based on engine experimental data and DoE simulation results. By inputting Intake Valve Opening crake angle (IVO), Intake Valve Angle Multiplier (IVAM) and Exhaust Valve Angle Multiplier (EVAM) into the ANN Model, and by using SA (simulated annealing algorithm), the optimized results of intake and exhaust valve lift under the target conditions are obtained.
Technical Paper

Path Planning Method for Perpendicular Parking Based on Vehicle Kinematics Model Using MPC Optimization

2022-03-29
2022-01-0085
In recent years, intelligent driving technology is being extensively studied. This paper proposes a path planning method for perpendicular parking based on vehicle kinematics model using MPC optimization, which aims to solve the perpendicular parking task. Firstly, in the case of any initial position and orientation of the vehicle, judging whether the vehicle can be parked at one step according to the location of the parking place and the width of the lane, and then calculating the starting position for parking, and use the Bezier curve to connect the initial position and the starting position. Secondly, reference parking path is calculated according to the collision constraints of the parking space. Finally, because the parking path based on the vehicle kinematics model is composed of circle arcs and straight lines, the curvature of the path is discontinuous. The reference parking path is optimized using Model Predictive Control (MPC).
Technical Paper

Particle-Bound PAHs Emission from a Heavy Duty Diesel Engine with Biodiesel Fuel

2013-10-14
2013-01-2573
Regulated gaseous and particulate matter (PM) emissions in the exhaust from a heavy duty diesel engine with biodiesel fuel were studied, and the emission characteristics of PM and polycyclic aromatic hydrocarbons (PAHs) emissions in PM were highlighted. In the experiment, pure diesel fuel and B10 (a blend of diesel and biodiesel fuels with the volume ratio of 9 to 1) fuel were chosen. The study shows that, compared to the pure diesel, the emissions of PM, soluble organic fractions (SOF) and PAHs from the heavy duty diesel engine decrease when the engine burns B10 fuel, and the nitrogen oxides (NOx) emission slightly increases, while the unburned hydrocarbon (HC) and carbon monoxide (CO) emissions also decline. Among the detected 12 kinds of PAHs, emission concentrations of 10 kinds of PAHs from the engine with B10 descend. Especially Benzo(a)pyrene equivalent toxicity (BEQ) analysis results show that the BEQ of B10 fuel decreases by 15.2% compared to pure diesel.
Technical Paper

Particle Number and Size Distribution from a Diesel Engine with Jatropha Biodiesel Fuel

2009-11-02
2009-01-2726
A biodiesel fuel, obtained from Jatropha seed in China, was tested in a direct injection, high pressure common-rail diesel engine for passenger cars. Effects of biodiesel on particle number and size distribution of the diesel engine are studied using an Engine Exhaust Particle Sizer (EEPS). Base petroleum diesel fuel, 10% and 20% v/v biodiesel blends with the base petroleum diesel fuel, the biodiesel fuel (B0, B10, B20 and B100 fuels) were tested without engine modification. For all test fuels, the particle number and size distribution show unimodal or bimodal log-normal distribution, with a nucleation mode peak value in 6.04nm to 10.8nm particle diameter, and with an accumulation mode peak value in 39.2nm to 60.4nm particle diameter.
Technical Paper

Optimized Control of Dynamical Engine-Start Process in a Hybrid Electric Vehicle

2020-04-14
2020-01-0268
Engine start while driving is one of the most typical and frequent work conditions for hybrid vehicles. Engine start has very significant impact on the driving comfort. Engine start, especially a dynamical engine start, have high control requirements regarding control time, torque output and riding comfort. In some hybrid transmissions such as P2, engine is cranked and synchronized through wet clutch slipping. Because clutch pressure control has time-varying delay and estimation precision of engine torque by ECU (Engine Control Unit) is poor, conventional PID controller is unable to meet the high requirements of control quality. A new control algorithm is proposed in this paper to cope with all these challenges. The new control algorithm is based on LADRC (Linear Active Disturbance Rejection Controller) and is improved through combination with Smith predictor and Adaline network. LADRC is adopted to reduce negative effects of poor precision of engine torque.
Technical Paper

Optimization of Cold Start Performance of Diesel Engine Under Low Temperature and High Altitude Environment

2024-04-09
2024-01-2455
The problem of keeping the stable starting performance of diesel engine under high altitude and low temperature conditions has been done a lot of research in the field of diesel engine, but there is a lack of research on extreme conditions such as above 2000 meters above sea level and below 0°C. Aiming at solving the cold start problem of diesel engine in extreme environment, a set of chamber system of cold start environment diesel engine was constructed to simulate environment of 3000m altitude and -20°C. A series of experimental research was conducted on cold start efficiency optimization strategy of a certain type of diesel engine at 3000m altitude and -20°C. In parallel, a diesel engine model was constructed through Chemkin to explore the influence of the three parameters of compression ratio, stroke length, and fuel injection advance angle on the first cold start cycle of diesel engine at 4000m altitude and -20°C.
Journal Article

Longitudinal Vibration Analysis of Electric Wheel System in Starting Condition

2017-03-28
2017-01-1126
Due to coupling of in-wheel motor and wheel/tire, the electric wheel system of in-wheel motor driven vehicle is different from tire suspension system of internal combustion engine vehicle both in the excitation source and structural dynamics. Therefore emerging dynamic issues of electric wheel arouse attention. Longitudinal vibration problem of electric wheel system in starting condition is studied in this paper. Vector control system of permanent magnet synchronous hub motor considering dead-time effect of the inverter is primarily built. Then coupled longitudinal-torsional vibration model of electric wheel system is established based on rigid ring model and dynamic tire/road interface. Inherent characteristics of this model are further analyzed. The vibration responses of electric wheel system are simulated by combining electromagnetic torque and the vibration model. The results indicate that abrupt changes of driving torque will cause transient vibration of electric wheel system.
Technical Paper

Investigation on Cold Start for Proton Exchange Membrane Fuel Cell Stack

2021-04-06
2021-01-0738
Cold start remains a major obstacle to the commercialization of proton exchange membrane fuel cell (PEMFC), however, there are few studies on the cold start characteristics, especially at a complicated stack level. In this study, a novel layer-lumped numerical model with higher computational efficiency is proposed to investigate the cold start behavior of PEMFC stack, in which phase transition, heat transfer and electrochemical reaction are comprehensively considered. Besides, phase transition mechanisms are reconstructed based on the assumption that super-cooled water exists within the cell. With this model, the inconsistency of the stack temperature distribution and output performance is presented, some constant loading voltage strategies are investigated, and a linear variable controlling voltage strategy is developed.
Technical Paper

Investigation of Injection Strategy on Combustion and Emission Characteristics in a GDI Engine with a 50 MPa Injection System

2024-04-09
2024-01-2381
A DMS500 engine exhaust particle size spectrometer was employed to characterize the effects of injection strategies on particulate emissions from a turbocharged gasoline direct injection (GDI) engine. The effects of operating parameters (injection pressure, secondary injection ratio and secondary injection end time) on particle diameter distribution and particle number density of emission were investigated. The experimental result indicates that the split injection can suppress the knocking tendency at higher engine loads. The combustion is improved, and the fuel consumption is significantly reduced, avoiding the increase in fuel pump energy consumption caused by the 50 MPa fuel injection system, but the delayed injection increases particulate matter emissions.
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