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Technical Paper

Virtual Co-Simulation Platform for Test and Validation of ADAS and Autonomous Driving

2019-11-04
2019-01-5040
Vehicles equipped with one or several functions of Advanced Driver Assistant System (ADAS) and autonomous driving (AD) technology are more mature and prevalent nowadays. Vehicles being smarter and driving being easier is an unstoppable trend. In the near future, intelligent vehicles will be mass produced and running on the road. However, before the mass-production of intelligent vehicles, a lot of experimental tests and validations need to be carried out to insure the safety and reliability of ADAS and AD technology. Although the road test of real vehicles is the most reliable and accurate test method, it cannot meet the need of rapid development of technology research due to high time and financial cost. Therefore, a high-efficient design and evaluation methodology for ADAS and AD development and test is a must. In this paper, a virtual co-simulation platform based on MATLAB/Simulink, OpenModelica and Unity 3D game engine (MOMU) is proposed.
Technical Paper

The Study on Fatigue Test of Cab Assembly Based on 4-Channel Road Simulation Bench

2017-03-28
2017-01-0328
The multi-body dynamics simulation and physical iteration were carried out based on the 4-channel road simulation bench, the solution of fatigue test bench which was suitable for cab with frame and suspension was designed. Large load and displacement above the suspension can be loaded on the test bench, and the same weak position of cab exposed on the road test can be assessed well on the fatigue test bench. The effectiveness of the bench test solution was verified though comparative study. And it has important reference for the same type of cab assembly with suspension in the fatigue bench test. According to the durability specifications of cab assembly, a multi-body dynamics model with a satisfactory accuracy was built. And the fixture check and virtual iteration analysis were used to verify the effectiveness of the solution. According to the road load signal analysis and multi-body dynamics analysis results, the test bench with linear guide and spherical joint was built.
Journal Article

The Study on Fatigue Bench Test and Durability Evaluation of a Light Truck Cab

2020-04-14
2020-01-0760
The cab is an essential part of a light truck, and its fatigue durability performance plays an important role in the design and development stage. Accelerated fatigue bench test has been widely applied to product development of carmakers for its low cost and short development cycle. However, in reality, interference exists generally in torsional conditions for the light truck cab when tested on the 4-post vehicle road simulation system. To solve this problem and minimize the lateral force applied on the hydraulic cylinders, the direction and size combinations of displacement release about front and rear suspensions were discussed based on multi-body dynamics simulation and fixture design theory in this paper. Through comparative study, the optimum design and layout scheme of fixtures was determined to conduct the next test procedure. The weak positions of the light truck cab were firstly predicted by utilizing finite element method (FEM) and fatigue analysis theory.
Technical Paper

The Nonlinear Characteristics Impact of Multi-Staged Stiffness Clutch Damper on the Vehicle Creeping

2016-04-05
2016-01-0431
The nonlinear characteristics impact of multi-staged stiffness clutch damper on the vehicle creeping is investigated by using the lumped-parameter modeling method as a certain mass-production passenger sedan is taken as the research subject. Firstly, a quasi-transient engine model of an inline four-cylinder and four-stroke engine, based on measured data of cylinder gas pressure versus crankshaft angle, is derived. Effective output torque is acquired and as the input excitation to the driveline system. Secondly, a 12-DOF (Degree of Freedom) nonlinear and branched powertrain system and vehicle longitudinal dynamics model is established. The differential mechanism characteristics and dynamic tire property based on the LuGre tire model are considered. Then, for a traditional two-staged stiffness clutch damper in consideration of hysteresis characteristics, vehicle powertrain system responses in both the time and frequency domain are obtained.
Technical Paper

Study on Test Scenarios of Environment Perception System under Rear-End Collision Risk

2018-04-03
2018-01-1079
The foundation of both advanced driving assistance system(ADAS) and automated driving (AD) is an accurate environment perception system(EPS). However, evaluation and test method of EPS are seldom studied. In this paper, naturalistic driving environment was studied and test scenarios for EPS under rear-end collision risk were proposed accordingly. To describe driving environment, a new concept named environment perception element(EPE) was first proposed in this paper, which refers to all the objects that the EPS must perceive during driving. Typical environment perception elements include weather and light conditions, road features, road markings, traffic signs, traffic lights, other vehicles, pedal cyclists and pedestrians and others. Driving behaviors collected in Shanghai, China were classified and rear-end collision risk scenarios were obtained and described using EPEs. Probability distribution of EPEs was therefore obtained.
Technical Paper

Simulation Study of the Effect of Nozzle Position and Hydrogen Injection Strategy on Hydrogen Engine Combustion Characteristic

2023-10-30
2023-01-7018
Hydrogen energy is a kind of secondary energy with an abundant source, wide application, green, and is low-carbon, which is important for building a clean, low-carbon, safe, and efficient energy system and achieving the goal of carbon peaking and being carbon neutral. In this paper, the effect of nozzle position, hydrogen injection timing, and ignition timing on the in-cylinder combustion characteristics is investigated separately with the 13E hydrogen engine as the simulation object. The test results show that when the nozzle position is set in the middle of the intake and exhaust tracts (L2 and L3), the peak in-cylinder pressure is slightly higher than that of L1, but when the nozzle position is L2, the cylinder pressure curve is the smoothest, the peak exothermic rate is the lowest, and the peak cylinder temperature is the lowest.
Technical Paper

Simulation Study of Sparked-Spray Induced Combustion at Ultra-Lean Conditions in a GDI Engine

2024-04-09
2024-01-2107
Ultra-lean combustion of GDI engine could achieve higher thermal efficiency and lower NOx emissions, but it also faces challenges such as ignition difficulties and low-speed flame propagation. In this paper, the sparked-spray is proposed as a novel ignition method, which employs the spark to ignite the fuel spray by the cooperative timing control of in-cylinder fuel injection and spark ignition and form a jet flame. Then the jet flame fronts propagate in the ultra-lean premixed mixture in the cylinder. This combustion mode is named Sparked-Spray Induced Combustion (SSIC) in this paper. Based on a 3-cylinder 1.0L GDI engine, a 3D simulation model is established in the CONVERGE to study the effects of ignition strategy, compression ratio, and injection timing on SSIC with a global equivalence ratio of 0.50. The results show it is easier to form the jet flame when sparking at the spray front because the fuel has better atomization and lower turbulent kinetic energy at the spray front.
Technical Paper

Research on Performance Testing and Evaluation System of Vehicle Time Sensitive Network

2023-04-11
2023-01-0923
In recent years, intelligent connected vehicle has become an important direction for future automotive research and development. In-vehicle Time-Sensitive Network is the core communication technology of ICV, and network performance test is a necessary step in the development process. Therefore, this paper studies the Time-Sensitive Network performance test system. Firstly, a Time-Sensitive Network performance test framework is designed, and a test scheme is formulated. Then, a control method that can flexibly configure the network topology is proposed. Finally, the physical verification of the system is carried out, and the influence of factors such as network topology, message frame length and communication frequency on the network communication performance is analyzed, which proves the reliability of the system.
Technical Paper

Research on CAN FD Controller Conformance Test System

2019-11-04
2019-01-5073
The Controller Area Network with Flexible Data-Rate (CAN FD) is invented to compensate for the limited bandwidth of Controller Area Network (CAN). The technology of CAN FD bus conformance test is a prerequisite for the interconnection and normal work of different manufacturers’ CAN FD module, and is of great significance for ensuring the reliability of the CAN FD network. Firstly, the communication protocol conformance test theory is briefly analyzed and the characteristics of the CAN FD protocol are introduced in this paper. Then the test scope and test objects of CAN FD conformance test are pointed out. This paper mainly focuses on the CAN FD controller conformance test, which is belong to chip test. The controller implements the most parts of data link layer in a CAN FD module. Furthermore, the test method and the test cases are elaborated. Based on the coordinated test method, a conformance test system is designed and the hardware and software are developed for the test system.
Technical Paper

Real-Time Testing Technology of Powertrain System in Proton Exchange Membrane Fuel Cell Electric Vehicles: A Review

2019-04-02
2019-01-0371
The proton exchange membrane fuel cell (PEMFC) vehicle is one kind of new energy vehicle with fuel cell as power source, which has environmental friendliness, high power density and quick refueling. However, the productlization testing in powertrain system, especially for subsystems and key parts, is one of the critical technical challenges, which restricts the industry development and large-scale commercialization of fuel cell electric vehicles (FCEVs). In this paper, comprehensive testing requirement and latest testing technologies were reviewed, the development status and directions of testing technologies in FCEV powertrain system were presented. Based on comprehensive analysis, X-in-the-Loop (XiL) testing technology was proposed, and it is quite helpful to improve Real-time testing performance and functions for FCEV powertrain system. Furthermore, real-time and reliability as the two key factors for the XiL application was deeply analyzed and discussed.
Technical Paper

Performance Testing and Analysis of Multi-Channel Active Control System for Vehicle Interior Noise Using Adaptive Notch Filter

2019-06-05
2019-01-1567
It is considered that slow convergence speed and large calculation amount of commonly used adaptive algorithm in the active control system for vehicle interior noise yield noise reduction performance and hardware requirements problems. In this paper, a 4-channel active control of vehicle interior noise based on adaptive notch filter is established, and road test is carried out to test and analyze the performance of the control system. Firstly, the general mathematic model of the multi-channel active control system based on adaptive notch filter is established. The computational complexity of the algorithm is analyzed and compared with that of the FXLMS algorithm. Secondly, a hardware-in-the-loop test bench based on multi-channel adaptive notch filter is set up, to measure the noise reduction performance of ANC system under various working conditions.
Technical Paper

Performance Limitations Analysis of Visual Sensors in Low Light Conditions Based on Field Test

2022-12-22
2022-01-7086
Visual sensors are widely used in autonomous vehicles (AVs) for object detection due to the advantages of abundant information and low-cost. But the performance of visual sensors is highly affected by low light conditions when AVs driving at nighttime and in the tunnel. The low light conditions decrease the image quality and the performance of object detection, and may cause safety of the intended functionality (SOTIF) problems. Therefore, to analyze the performance limitations of visual sensors in low light conditions, a controlled light experiment on a proving ground is designed. The influences of low light conditions on the two-stage algorithm and the single-stage algorithm are compared and analyzed quantificationally by constructing an evaluation index set from three aspects of missing detection, classification, and positioning accuracy.
Technical Paper

Parameter Analysis and Optimization of Road Noise Active Control System

2022-03-29
2022-01-0313
The parameter setting has a great influence on the noise reduction performance of the road noise active control (RNC) system. This paper analyzes and optimizes the parameters of the RNC system. Firstly, the model of the RNC system is established based on the FxLMS algorithm. Based on this model, taking the maximum noise reduction as the evaluation index, the sensitivity analysis of convergence coefficient, filter order, and reference signal gain was carried out using the Sobol method with the data measured by a real vehicle on asphalt pavement at 40km/h. The results show that there is no significant interaction between the three parameters. Then, using the idea of orthogonal experiment, the simulation results of the control model are analyzed by taking the maximum noise reduction as the evaluation index. It is found that the convergence coefficient has the greatest effect on the maximum noise reduction, followed by the filter order, and the reference signal gain has the least effect.
Technical Paper

Optimization Design and Performance Verification of the Second Generation Single Motor Plug-in Hybrid System (EDU) of SAIC Motor Vehicle Company

2023-04-11
2023-01-0446
SEAT Department of SAIC Motor Vehicle Company starts innovatively applying the single motor and P2.5 configuration scheme from EDU G2(Electric Drive Unit Generation 2), which consists of six engine gears and four motor gears. EDU G2 is very compact and adaptable through the coupling design. Gear coupling make the engine and motor coordination limited, so as to the high efficiency zone of the engine and the high efficiency zone of the motor cannot match in some working conditions, which affect the performance of the vehicle. Therefore, SEAT developed the second generation of single-motor plug-in hybrid system EDU G2 Plus EDU G2(Electric Drive Unit Generation 2 Plus), which realized the decoupling design of 5 engine gears and 2 motor gears, so that the power output of engine and motor is freely. With excellent power and economic performance, the vehicle has been well received by customers.
Technical Paper

Network Delay Modelling and Optimization of Internet-Based Distributed Test Platform for Fuel Cell Electric Vehicle Powertrain System

2021-12-15
2021-01-7026
The accelerated global progress in the research and development of automobile products, and the use of new technologies, such as the Internet, cloud computing and big data, to coordinate development platforms in different regions and fields, can reduce the duration and cost of development and testing. Specifically, in the context of the current coronavirus disease (COVID-19) pandemic, which has caused great obstacles to normal logistics and transportation, personnel exchanges and information communication, platforms that can support global operation are significant for product testing and validation, because they eliminate the need for the transportation of personnel and equipment. Therefore, the establishment of a distributed test and validation platform for automotive powertrain systems, which can integrate software and hardware testing, is important in terms of both scientific research and industrialization.
Technical Paper

Knock and Pre-Ignition Detection Using Ion Current Signal on a Boosted Gasoline Engine

2017-03-28
2017-01-0792
In order to meet the ever more stringent demands on the CO2 emission reduction, downsized modern gasoline engine with highly boosted turbo charger meets new challenges such as super knock and pre-ignition, which will influence the engine combustion efficiency, smooth operation and even cause mechanical failure. A spark plug type ion current detection sensor was used in a 1.8L turbo charged gasoline engine. The ion-current wave signal differed greatly under different engine operating conditions such as without knock, with knock of different knock intensities. The frequency spectrum of ion-current was also studied, by the method of discrete Fourier transform (DFT). In knocking cycles, there were fluctuations of frequency 8-13 kHz both in the combustion pressure signal and in the ion current signal, proving the existence of knock information.
Technical Paper

Investigation of PEM Fuel Cell Degradation Under On-Off Cyclic Condition

2021-12-31
2021-01-7022
Proton exchange membrane fuel cell (PEMFC) has attracted extensive attention in recent years because of its high efficiency and zero emission. Although fuel cell technology has made great progress, durability is still the bottleneck of its large-scale commercialization. In order to systematically study the degradation of fuel cell system for transportation applications, we selected the most severe operating condition - on-off cyclic condition as the research object, and focused on the influence of cell temperature and air relative humidity on the degradation rate of fuel cell by means of polarization curve, reference voltage and CV. The results show that with the same temperature, the fuel cell performance degradation rate first decreases and then increases with the decrease of humidity, which may be due to the increase of platinum ion transfer rate at high relative humidity and the dry membrane at low relative humidity.
Technical Paper

Hydraulic Control of Integrated Electronic Hydraulic Brake System based on Command Feed-Forward

2016-04-05
2016-01-1658
With the development of vehicle electrification, electronic hydraulic brake system is gradually applied. Many companies have introduced products related to integrated electronic hydraulic brake system (I-EHB). In this paper, an I-EHB system is introduced, which uses the motor to drive the reduction mechanism as a power source for braking. The reduction mechanism is composed of a turbine, a worm, a gear and a rack. A control method based on command feed-forward is proposed to improve the hydraulic pressure control of I-EHB. Based on previous research, we simplify the system to first order system, and the theoretical design of the command feed-forward compensator is carried out. The feed-forward controller is applied, including the velocity feed-forward and the acceleration feed-forward, to improve the response speed and tracking effect of the system.
Technical Paper

Hydraulic Control of Integrated Electronic Hydraulic Brake System Based on LuGre Friction Model

2017-09-17
2017-01-2513
In this paper, an integrated electronic hydraulic brake(I-EHB) system is introduced, which is mainly composed of a motor, a worm gear, a worm, a gear, a rack etc. The friction leads the system to the creeping phenomenon and the dead zone. These phenomenon seriously affect the response speed and the hydraulic pressure control .In order to realize the accurate hydraulic pressure control of I-EHB system, a new friction compensation control method is proposed based on LuGre dynamic friction model. And the theoretical design of adaptive control method is designed based on the feedback of the master cylinder pressure and the operating state of the system. Then the stability of the control method is proved by Lyapunov theorem. A co-simulation model is built with Matlab/Simulink and AMESim, so as to prove the validity of the control method.
Technical Paper

Function-Driven Generation Method for Continuous Scenarios of Autonomous Vehicles

2022-12-22
2022-01-7111
The scenario-based test method is now drawing more and more attention in the field of the test for autonomous vehicles. The predefined scenarios are used in the safety verification and performance evaluation of autonomous vehicles. However, the traditional generation method for predefined scenarios is parameterized and open-looped, which makes it challenging to generate diverse and complex scenarios. It is critical when testing high-level autonomous vehicles to verify their reliability in multiple behavior transitions. In this paper, a generation method for the continuous scenario is proposed to realize a function-driven iteration of scenarios for autonomous driving systems (ADS). The method consists of a functional model of ADS and a formal description of abstract scenario.
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