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Technical Paper

User/Maker Cooperation in Benefiting an Automated Mechanical Transmission for a City Bus

1990-10-01
902275
Four years have passed since the automated mechanical transmission was first introduced in city buses, and this system is now making steady inroads into the market. The development of this system was a result of the cooperation between Kinki Nippon Railway Co., Ltd., the largest bus and coach transportation company, and Hino Motors Ltd., the largest truck and bus manufacturer in Japan. First an investigation was conducted of the topography and traffic conditions of the bus routes, then trial runs and refinement of the computer control software was carried out using three chosen routes, and finally the actual performance of the system was tested according to the finalized specifications. This paper introduces the development process, provides a background to the city bus service, and describes the benefits brought by this system and the successful results of this cooperation.
Journal Article

The Development of Fuel Economy Test Method for Heavy Duty Diesel Engine Oil (The First HD Engine Test Method and the New JASO DH-2F Category)

2017-03-28
2017-01-0884
This paper reviews the development of the first fuel economy engine test method for heavy duty diesel oil, as well as the new JASO DH-2F category introduced in April 2017 [1][2][3], which adds a fuel economy requirement to the JASO DH-2 requirements in the JASO M355:2015 standard. Recently, better fuel economy is required heavy duty diesel vehicles as well as gasoline vehicles. Therefore, advanced technologies have been applied to improve diesel engines, as well as diesel engine oils and additives, and achieve better fuel economy. However, the Automotive Diesel Engine Oil Standard (JASO M355) applied in Japan as a standard for diesel engine oils does not include any fuel economy requirements.
Technical Paper

Summary report of Japan Clean Air Program diesel and diesel fuel activities

2007-07-23
2007-01-1952
Diesel emissions are significant issue worldwide, and emissions requirements have become so tough that. the application of after-treatment systems is now indispensable in many countries To meet even more stringent future emissions requirements, it has become apparent that the improvement of market fuel quality is essential as well as the development in engine and exhaust after-treatment technology. Japan Clean Air Program II (JCAP II) is being conducted to assess the direction of future technologies through the evaluation of current automobile and fuel technologies and consequently to realize near zero emissions and carbon dioxide (CO2) emission reduction. In this program, effects of fuel properties on the performance of diesel engines and a vehicle equipped with two types of diesel NOx emission after-treatment devices, a Urea-SCR system and a NOx storage reduction (NSR) catalyst system, were examined.
Technical Paper

Study of Thermal Efficiency Improvement by Multi-Hole Nozzle

2020-04-14
2020-01-0304
A truck and bus transportation which support logistics and people, diesel engines are highly expected to have high thermal efficiency and low exhaust emissions over the next few decades. Effective methods to achieve even higher thermal efficiency are to reduce a cooling loss from combustion chamber wall. A multi-hole diesel injector has a significant impact on improving engine thermal efficiency by enhancing a combustion activity and reducing a cooling loss. In this study, two types of diesel injectors - 8-hole and 14-hole - with the same flow rate were tested under heavy-duty diesel engine condition. Heat release rate, energy balance and engine emissions were investigated using the single-cylinder engine with displacement of 1,478 cc. Furthermore, an optical engine was used to observe quantitative spray penetration and flame development from shadowgraph imaging and analyze flame temperature by a two-color method.
Technical Paper

Sensitivity Analysis Method of Scatter Factors Based on Cyclic Plastic Zone Size for Fatigue Life of Arc-Welded Joint

2003-10-27
2003-01-2826
Effects of various scatter factors on fatigue strength for arc-welds were studied by fatigue test results and sensitivity analysis using the method of cyclic plastic zone size (ω*). The followings were clarified. First, effects of flank angle could be decided by the sensitivity calculated based on the relation between fatigue life for finite life and flank angle. Second, effects of material could be explained by the sensitivity for which the difference of fatigue strength coefficient for each material was analysed. The results, it was verified that there was no effect in notch specimens and there was effect in smooth specimens. Third, effect of thickness was defined by function of the ratio of thickness.
Technical Paper

Polytopic topic Bilinear System Modeling and Nonlinear H∞ Control Design for Semi-Active Suspension System

2001-04-30
2001-01-1580
As an important class of nonlinear system, polytopic bilinear system is investigated. Combined with the properties of convex polytope, the nonlinear control for polytopic bilinear system is formulated by synthesizing nonlinear H∞ controller which is designed for polytopic bilinear system at vertices. For a semi-active suspension system with controllable damping and variant stiffness elements, it is easily modeled as a polytopic bilinear system model. In this case, the desired nonlinear control properties are pursued in making effective use of the changeable damping property while the variant stiffness is taken as the affine parameter of polytopic model. Therefore, polytopic bilinear system model could be reduced to a feasible problem by polytopic convex decomposition. Then the control problem of bilinear system model is to find a solution of nonlinear H∞ control.
Technical Paper

Polytopic Modeling and State Observer Synthesis for Suspension System with Variant Damping and Stiffness

2001-04-30
2001-01-1579
This paper presents the polytopic modeling method and state variable observer design approach for semi-active suspension with changeable damping and variant stiffness elements. And such semi-active suspension system is suitable to be modeled as a dynamic polytopic system where the extreme vertices of damping and stiffness values are taken as the convex vertices of polytope. Thus, a dynamic polytopic model is the convex synthesis with all the vertex system dynamics and linear system theory can be applied to the system at each vertex. Herein, the conventional Kalman filter theory is utilized to design the observer for each vertex system, then the polytopic observer is formulated by a convex synthesis. The proposed observer design approach is testified by numerical study and vehicle test.
Technical Paper

Numerical Study of Catalytic Reaction Mechanisms of Urea SCR

2017-03-28
2017-01-0973
Urea-SCR(selective catalytic reduction) system is widely used as a technology of NOx(Nitrogen Oxides) reduction from diesel engine exhaust gases. Emission regulations have becoming stricter all over the world, and high NOx reduction performance is necessary to meet the emission regulations. To get higher NOx reduction performance of the Urea-SCR system, it is important to understand detailed chemical reaction mechanisms of Urea-SCR catalysts. In this study, we focused on elucidation of the reaction mechanism of the Urea-SCR catalyst by numerical simulation approach. The chemical reaction models with detail chemical reactions were built for both Fe-catalyst and Cu-catalyst. Both of the catalytic reaction models can predict difference of the catalytic reaction performance between the Fe-catalyst and the Cu-catalyst. In addition, rate-determining reaction step of the Cu-catalyst was successfully identified by the numerical simulation results.
Technical Paper

Investigation of Anteroposterior Head-Neck Responses during Severe Frontal Impacts Using a Brain-Spinal Cord Complex FE Model

2006-11-06
2006-22-0019
Injuries of the human brain and spinal cord associated with the central nervous system (CNS) are seen in automotive accidents. CNS injuries are generally categorized into severe injuries (AIS 3+). However, it is not clear how the restraint conditions affect the CNS injuries. This paper presents a newly developed three-dimensional (3D) finite element head-neck model in order to investigate the biomechanical responses of the brain-spinal cord complex. The head model consists of the scalp, skull, and a detailed description of the brain including the cerebrum, cerebellum, brainstem with distinct white and gray matter, cerebral spinal fluid (CSF), sagittal sinus, dura, pia, arachnoid, meninx, falx cerebri, and tentorium. Additionally, the neck model consists of the cervical vertebral bodies, intervertebral discs, muscles, ligaments, spinal cord with white and gray matter, cervical pia, and CSF.
Technical Paper

Improvement of NOx Storage-Reduction Catalyst

2002-03-04
2002-01-0732
In order to further improve the performance of NOx storage-reduction catalysts (NSR catalysts), focus was placed on their high temperature performance deterioration via sulfur poisoning and heat deterioration. The reactions between the basicity or acidity of supports and the storage element, potassium, were analyzed. It was determined that the high temperature performance of NSR catalysts is enhanced by the interaction between potassium and zirconia, which is a basic metal oxide. Also, a new zirconia-titania complex metal oxides was developed to improve high temperature performance and to promote the desorption of sulfur from the supports after aging.
Technical Paper

Identification and Characterization of Steady Spray Conditions in Convergent, Single-Hole Diesel Injectors

2019-04-02
2019-01-0281
Reduced-order models typically assume that the flow through the injector orifice is quasi-steady. The current study investigates to what extent this assumption is true and what factors may induce large-scale variations. Experimental data were collected from a single-hole metal injector with a smoothly converging hole and from a transparent facsimile. Gas, likely indicating cavitation, was observed in the nozzles. Surface roughness was a potential cause for the cavitation. Computations were employed using two engineering-level Computational Fluid Dynamics (CFD) codes that considered the possibility of cavitation. Neither computational model included these small surface features, and so did not predict internal cavitation. At steady state, it was found that initial conditions were of little consequence, even if they included bubbles within the sac. They however did modify the initial rate of injection by a few microseconds.
Technical Paper

Future Powertrain for Zero Emission Commercial Vehicles

2017-05-10
2017-01-1934
In Japan, environmentally-friendly vehicles, such as HV, PHV, EV, and FCV, have been researched and developed as solutions to the energy and environmental problems, but none of these vehicles have been fully satisfactory in all respects, such as environmental performance, vehicle performance, and adaptability to existing infrastructure. Hino Motors, Ltd. launched a hybrid bus in 1992 as a pioneer in hybrid commercial vehicles and has sold more than 10,000 hybrid buses and trucks. An electric-powered minibus designed under the concept of short travel distance and high charging frequency was developed to make use of Hino’s abundant experience in the development of HV and the past market results it has achieved. Since 2012, these buses have operated in three areas as community buses.
Technical Paper

Experimental Study of the Correlation Between Crankshaft Vibrations, Engine-Structure Vibrations, and Engine Noise in High Speed Engines

1995-05-01
951290
In most high-speed engines, the crankshaft systems can become one of the most dangerous excitation sources. Since the crankshaft has significant kinetic and elastic (potential) energy, and is subjected directly to the impulsive excitation forces, significant engine structure noise and vibrations can often be caused. However, all excitation forces would be transmitted from the rotating crankshaft system to the engine structure only through the crankshaft main bearings. To investigate the excitation interaction between the crankshaft system and the engine structure, and the correlation between the crankshaft vibrations and the engine structure noise and vibrations, three phenomena were measured: (1) the crankshaft three-dimensional vibration behavior, (2) the vibration behavior of each crank journal main bearing, and (3) the engine structure noise at 1 m from the engine side.
Technical Paper

Effects of Fuel Properties on the Performance of Advanced Diesel NOx Aftertreatment Devices

2006-10-16
2006-01-3443
In the Japan Clean Air Program II (JCAP II) Diesel WG, effects of fuel properties on the performance of two types of diesel NOx emission aftertreatment devices, a Urea-SCR system and a NOx storage reduction (NSR) catalyst system, were examined. For a Urea-SCR system, the NOx emission reduction performance with and without an oxidation catalyst installed in front of the SCR catalyst at low exhaust gas temperature operation was compared. For an NSR catalyst system, the effect of fuel sulfur on both emissions and fuel economy during 50,000 km driving was examined. Furthermore, effects of other fuel properties such as distillation on exhaust emissions were investigated. The results show that sulfur is the influential factor for both devices. Namely, high NOx emission reduction performance of the Urea-SCR system with the oxidation catalyst at low exhaust gas temperature operation is influenced by sulfur.
Technical Paper

Development of a New Multigrade Engine Oil for Improved Wear Resistance in Heavy Vehicle Diesel Engines—PART I: Diesel Soot and Valve Train Wear

1985-10-01
852134
The goal of the present investigation is to develop suitable high quality SAE10W-30 engine oils for the next generation of heavy duty diesel engines with improved fuel economy, output, emission control performance, etc. To achieve these goals, methods of improving antiwear performance of diesel engine oils were investigated, since upgrading antiwear performance is a critical factor in future developments. The paper, mainly through motoring engine tests, focuses on the effects of diesel soot on valve train wear and the possibility of reducing wear caused by soot. The results demonstrated that diesel soot clearly increased valve train wear and that the wear seemed to vary according to the surface properties of the soot.
Technical Paper

Development of a New Breath Alcohol Detector without Mouthpiece to Prevent Drunk Driving

2009-04-20
2009-01-0638
Breath alcohol interlock systems are used in Europe and the U.S. for drunk driving offenders, and a certain effect has been revealed in the prevention of drunk driving. Nevertheless, problems remain to be solved with commercialized detectors, i.e., a person taking the breath alcohol test must strongly expire to the alcohol detector through a mouthpiece for every test, more over the determination of the breath alcohol concentration requires more than 5 seconds. The goal of this research is to develop a device that functions suitable and unobtrusive enough as the interlock system. For this purpose, a new alcohol detector, which does not require a long and hard blowing to the detector through a mouthpiece, has been investigated. In this paper, as a tool available on board, a contact free alcohol detector for the prevention of drunk driving has been developed.
Technical Paper

Development of a Hydrogen Powered Medium Duty Truck

1987-11-08
871168
Considerable amount of research work on hydrogen fueled engines has been conducted for 17 years in Musashi Institute of Technology. The primary purpose of the research has been to develop a hydrogen powered autmobile, and in order to realized it, various innovations have been applied and tested. The newest outcome of this 17 years research was Musashi-7 Track, which demonstrated its performance in Innovation vehicle Design Competition held in Vancouver in July 1986. Musashi-7 Track was a modified medium duty truck, which was originally made by Hino Motors, and had a hydrogen powered engine. The track was equipped with 150 ℓ liquid hydrogen (LH2) tank and 8 MPa high pressure LH2 pump. The pump delivered 8 MPa high pressure hydrogen gas to the engine and the fuel was injected to a hot surface igniter in DI combustion chamber. This type of hydrogen enigne has following advantages. Firstly, fuel corrier weight and volume can be much smaller than those of metal-hydrides (MH).
Technical Paper

Development of a Human FE Model with 3-D Geometry of Muscles and Lateral Impact Analysis for the Arm with Muscle Activity

2009-06-09
2009-01-2266
To investigate the effect of muscle activity in pre-impact on injury outcome, we developed a human arm finite element model with muscles which consisted of solid elements and truss elements that could be used for simulating muscle stiffness change for the inputted activity and 3-D geometry of each muscle. Two series of experimental tests on muscle stiffness change and arm flexion were conducted for validation of the model. Comparisons between the simulation results and test data indicated the model validity. Lateral impact simulations for a left arm demonstrated that the muscle activity in pre-impact had significant effects on the motion and stress distribution of the arm bones.
Technical Paper

Development of a Human Body Finite Element Model with Multiple Muscles and their Controller for Estimating Occupant Motions and Impact Responses in Frontal Crash Situations

2012-10-29
2012-22-0006
A few reports suggest differences in injury outcomes between cadaver tests and real-world accidents under almost similar conditions. This study hypothesized that muscle activity could primarily cause the differences, and then developed a human body finite element (FE) model with individual muscles. Each muscle was modeled as a hybrid model of bar elements with active properties and solid elements with passive properties. The model without muscle activation was firstly validated against five series of cadaver test data on impact responses in the anterior-posterior direction. The model with muscle activation levels estimated based on electromyography (EMG) data was secondly validated against four series of volunteer test data on bracing effects for stiffness and thickness of an upper arm muscle, and braced driver's responses under a static environment and a brake deceleration.
Technical Paper

Development of Lane Recognition Algorithm for Steering Assistance System

2005-04-11
2005-01-1606
This paper gives an outline of the steering assistance system (hereinafter, SAS) and a description of its key technology: the lane recognition algorithm. To accommodate a variety of driving styles, the SAS is equipped with a lane keeping assistance mode (LKA mode) and a lane departure warning mode (LDW mode) that can be selectively set by the driver. The former mode works in combination with adaptive cruise control (ACC) and carries the advantage of relieving the driving load that is placed on the driver. The latter mode has the benefit of reducing the danger of lane departure accidents caused by the driver dozing off and taking his eyes off the road. The newly developed lane recognition ECU has a simple hardware set-up of two 32-bit microcomputers. The lane recognition algorithm was constructed on the basis of a logic process that analyzes pattern edge points and selects a set of edge points that most closely resemble lanemarks.
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