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Technical Paper

Toyota's New Six-Speed Automatic Transmission AB60E for RWD Vehicles

2007-04-16
2007-01-1098
Toyota Motor Corporation has developed a new six-speed automatic transmission AB60E for longitudinal front engine rear wheel drive (RWD) vehicles. This transmission development was aimed at an improvement of power performance and fuel economy, while achieving a lightweight, compact package and a high torque capacity. In order to achieve this target, a high-capacity ultra-flat torque converter, a highly-rigid transmission case, and an ATF warmer with a valve to switch ATF circuits to an air-cooled ATF cooler have been newly developed. Moreover, a new transmission mode control logic “TOW / HAUL” has been developed to improve power performance and driveability during trailer towing. This automatic transmission has adopted the same gear train and hydraulic control system as the conventional six-speed automatic transmission A760E. This paper describes the structure, major features and performance of the transmission in detail.
Technical Paper

Toyota's New Five-Speed Automatic Transmission A750E/A750F for RWD Vehicles

2003-03-03
2003-01-0595
Toyota Motor Corporation has developed a new five-speed automatic transmission (A750E/A750F) for longitudinal front engine rear wheel drive (RWD) vehicles. The development of this transmission has been aimed at improving fuel economy and power performance, achieving the world's top-level weight and compactness, while maintaining high torque capacity. In order to achieve this purpose, the gear train, torque converter, and other components are completely changed, and advanced technology has been applied. Moreover, this automatic transmission has achieved high-quality shift feel and quiet performance. This paper describes the major features and performance of this transmission in detail.
Technical Paper

Ball Behavior Analysis of Rzeppa Constant Velocity Joint

2016-04-05
2016-01-1135
Driveshafts are composed of a transmission side joint, wheel side joint, and shaft which connect the two joints. The Rzeppa type constant velocity joint (CVJ) is usually selected as the wheel side joint of a drive shaft for front wheel drive automobiles. Due to recent needs of fuel efficiency and lighter weight for vehicles, it is necessary to reduce the joint size and improve the efficiency of a CVJ. In order to reduce the weight, solving tribology details for long life under high contact pressure is an important issue for developing a CVJ. It is difficult to understand the characteristics of a contact surface, such as relative slip velocity or spin behavior, because the outer race, inner race, cage, and balls, act complicatedly and exchange loads at many points. Meanwhile, after joint endurance tests, ball spalling marks at pole of the ball are sometimes observed.
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