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High speed on-off valves (HSVs) are widely used in advanced hydraulic braking actuators, including regenerative braking systems and active safety systems, which take crucial part in improving the energy efficiency and safety performance of vehicles. As a component involving multiple physical fields, the HSV is affected by the interaction of the fields-fluid, electromagnetic, and mechanical. Since the opening of the HSV is small and the flow speed is high, cavitation and vortex are inevitably brought out so that increase the valve’s noise and instability. However, it is costly and complex to observe the flow status by visual fluid experiments. Hence, in this article a visual multi-physics system simulation model of the HSV is explored, in which the flow field model of the HSV built by computational fluid dynamic (CFD) is co-simulated with the model of hydraulic actuator established by AMESim.

During the engaging process of sleeve and teeth ring in mechanical transmissions, their rotational speed and position differences cause multiple engaging ways and trajectories, and casual impacts between them will delay the engaging process and cause a long power off time for a gear shift. In order to reveal the engaging mechanism of the sleeve and the teeth ring, it is essential to build a high-fidelity model to cover all of their engaging ways and capture their speed changes for an impact. In this work, our contribution is that their impact process is modeled as a precise, continuous and nonlinear damping model, and then a hybrid automaton model is built to connect the system dynamics in different mechanical coupling relationships.

In the past two decades, rapidly expanding economy in China led to burst in travel demand and pursuit of quality of life. It further promoted the rapid growth of China's passenger car market. China had already become the largest vehicle sales country, exceeding the U.S. in 2010. By the end of 2018, there had been over 240 million cars in China, with over 200 million passenger cars. The surge of car ownership has also brought a series of problems, like traffic congestion, long commuting time, insufficient parking space, etc. Therefore, some local governments in China introduced vehicle purchase restriction policies to control the growth and gross of vehicle stock. Different cities issued different rules. Lottery and auction mechanisms both exist. There are also differences in classification and licensing of electric vehicles. However, with the recent slowdown of economic development, China's car sales began to decline in 2018, and the trend of 2019 is also not optimistic.

At first, the dynamic electromagnetic characteristics of a pulsed solenoid valve is analyzed by experiments. The fast valve response is obtained by material modifications. Then, the intelligent solenoid driving method is discussed. The new techniques of the “active” PWM and the “d2i/dt2” detection are developed for feedback control of the solenoid holding current and the valve closure timing. Finally, the control and diagnosis method for the valve closure duration is investigated. A sensing mechanism utilizing momentary camshaft speed fluctuations of fuel injection pump is presented, which provides the basis for feedback control and diagnosis of the valve closure duration and diesel fuel injection process.

Atomization of fuel sprays is a key factor in controlling the combustion quality in the direct-injection engines. In this present work, the effect of saturation ratio (Rs) on the near nozzle spray patterns of ethanol was investigated using an ultra-high speed imaging technique. The Rs range covered both flash-boiling and non-flash boiling regions. Ethanol was injected from a single-hole injector into an optically accessible constant volume chamber at a fixed injection pressure of 40 MPa with different fuel temperatures and back pressures. High-speed imaging was performed using an ultrahigh speed camera (1 million fps) coupled with a long-distance microscope. Under non-flash boiling conditions, the effect of Rs on fuel development was small but observable. Clear fuel collision can be observed at Rs=1.5 and 1.0. Under the flash boiling conditions, near-nozzle spray patterns were significant different from the non-flash boiling ones.

Advanced exhaust after-treatment technology is required for heavy-duty diesel vehicles to achieve stringent Euro VI emission standards. Diesel particulate filter (DPF) is the most efficient system that is used to trap the particulate matter (PM), and particulate number (PN) emissions form diesel engines. The after-treatment system used in this study is catalyzed DPF (CDPF) downstream of diesel oxidation catalyst (DOC) with secondary fuel injection. Additional fuel is injected upstream of DOC to enhance exothermal heat which is needed to raise the CDPF temperature during the active regeneration process. The objective of this research is to numerically investigate soot loading and active regeneration of a CDPF on a heavy-duty diesel engine. In order to improve the active regeneration performance of CDPF, several factors are investigated in the study such as the effect of catalytic in filter wall, soot distribution form along filter wall, and soot loads.

The mechanical behavior of polyvinyl butyral (PVB) film plays an important role in windshield crashworthiness and pedestrian protection and should be depth study. In this article, the uniaxial tension tests of PVB film at various strain rates (0.001 s-1, 0.01 s-1, 0.1 s-1, 1 s-1) and temperatures (-10°C, 0°C, 10°C, 23°C, 40°C, 55°C, 70°C) are conducted to investigate its mechanical behavior. Then, temperature and strain rate dependent viscoelastic characteristics of PVB are systematically studied. The results show that PVB is a kind of temperature and strain rate sensitive thermal viscoelastic material. Temperature increase and strain rate decrease have the same influence on mechanical properties of PVB. Besides, the mechanical characteristics of PVB change non-linearly with temperature and strain rate. Finally, two thermal viscoelastic constitutive model (ZWT model and DSGZ model) are suggested to describe the tension behavior of PVB film at various strain rates and temperatures.

The primary breakup of a planar liquid sheet produced by an air-blast atomizer was studied through numerical simulations, in order to reveal physical mechanisms involved during this process. The reliability of simulations was verified by comparing the macroscopic parameters, e.g. breakup time and spatial growth rate, with experimental data. Shear instability and RT (Rayleigh-Taylor) instability were found to play important roles during the primary breakup. By analyzing the acceleration of a fluid parcel within liquid sheet using Discrete Particle Method, and measuring the wave length of transverse unstable wave, RT instability was found to be partially responsible for transverse instability. The predictions of LISA (Linearized Instability Sheet Atomization) model on breakup time were compared to experiments, and obvious differences were found to exist.

A conceptual approach to help understand and simulate droplet induced pre-ignition is presented. The complex phenomenon of oil-fuel droplet induced pre-ignition has been decomposed to its elementary processes. This approach helps identify the key fluid properties and engine parameters that affect the pre-ignition phenomenon, and could be used to control LSPI. Based on the conceptual model, a 3D CFD engine simulation has been developed which is able to realistically model all of the elementary processes involved in droplet induced pre-ignition. The simulation was successfully able to predict droplet induced pre-ignition at conditions where the phenomenon has been experimentally observed. The simulation has been able to help explain the observation of pre-ignition advancement relative to injection timing as experimentally observed in a previous study [6].

To tackle the over-actuated and highly nonlinear characteristics that four-wheel-independent-steering and four-wheel-independent -driving (4WIS/4WID) vehicles exhibit when tracking aggressive trajectory, a hierarchical controller with layers of computation-intensive modules is commonly adopted. The high-level linear motion controller commands the desired state derivatives of the vehicle to meet the overall trajectory tracking objectives. Then the system dynamic is inversed by the mid-level control allocation layer and the low-level wheel control layer to map the target state derivatives to steering angle and motor torque commands. However, this type of controller is difficult to implement on the embedded hardware onboard since the nonlinear dynamic inversion is typically solved by nonlinear programming.

This paper presents a preliminary design and analysis of an optimal energy management and control system for a power-split hybrid electric vehicle (HEV) using hybrid dynamical control system theory and design tools. The hybrid dynamical system theory is applied to formulate HEV powertrain dynamical system in which the interactions of discrete and continuous dynamics are involved. The Sequential Quadratic Programming (SQP) method is applied to optimize power distribution. An improved dynamic programming method is employed to determine the optimal power distribution and the vehicle operating mode transitions.

Diesel particulate filter (DPF) is necessary for diesel engines to meet the increasingly stringent emission regulations. Many studies have demonstrated that the lubricant derived ash has a significant effect on DPF pressure drop and engine fuel economy, and this effect becomes more and more severe with the increasing of operating hours of the DPF because the ash accumulated in the DPF cannot be removed by regeneration. It is reported that most of the DPFs operated with more ash than soot in the filter for more than three quarters of the time during its lifetime [1]. In order to mitigate this problem, the original engine manufacturers (OEM) tend to use an oversized DPF for the engine. However, it will increase the costs of the DPF and reduce the compactness of the engine aftertreatment system.

This paper defines a control method for shift torque exchange stage and a torque distribution control method for speed regulation stage. In the torque exchange stage, the torque distribution problem of active and passive clutches considers the injection of sine curve for local correction, which can solve the fish belly problem of hydraulic response (i.e. the hydraulic response is slow at the beginning and the hydraulic response is fast at the end). In the speed regulation stage, the target speed gradient profile is determined according to different shift types. The determination of the target speed gradient profile integrates different driving modes, throttle, P2 energy and clutch temperature.

Generally, noise will occur during steering with the hydraulic power steering system (hereinafter HPS). The noise producing in the rotary valve takes up a big proportion of the total one. To study the noise in the control valve, 2-D meshes of the flow field between the sleeve and the rotor were set up and a general CFD code-Fluent was used to analyze the flow inside the valve. The areas where the noise may be occurred were shown and some suggestions to silence the noise were given.

High speed on-off valve is applied widely in vehicle control systems. When high speed on-off valve is controlled by Pulse Width Modulation (PWM) of high frequency, the valve core can float at a certain position which is adjusted by changing the duty ratio within a certain effective range. Then the high speed on-off valve can control the flow and pressure linearly like proportional valve. Thus it is essential to extend the effective range of duty ratio to improve the linear control performance of high speed on-off valve. In this paper, the high speed on-off valve of the automotive Electronic Stability Program (ESP) is the focus, and its flow force is analyzed in detail to get the effects of hydraulic parameters on the valve performance. The mathematic model of the high speed on-off valve is derived. Then the valve structural parameters are optimized according to the Genetic Algorithm(GA), offering the theoretical references for extending the effective duty ratio of PWM.

China's plug-in electric vehicle (PEV) market with stocks at 7.8 million is the world's largest in 2021, and it accounts for half of the global PEV growth in 2021. The PEV market in China has dramatically evolved since the pandemic in 2020: over 20% of all new PEV sales are from China by mid-2022. Recent features of PEV market dynamics, consumer acceptance, policies, and infrastructure have important implications for both the global energy market and manufacturing stakeholders. From the perspective of demand pull-supply push, this study analyzes China's PEV industry with a market dynamics framework by reviewing sales, product and brand, infrastructure, and government policies from the last few years and outlooking the development of the new government’s 14th Five-Year Plan (2021-2025).

Detailed chemical kinetics is essential for accurate prediction of combustion performance as well as emissions in practical combustion engines. However, implementation of that is challenging. In this work, dynamic adaptive chemistry (DAC) is integrated into large eddy simulations (LES) of an n-heptane spray flame in a constant volume chamber (CVC) with realistic application conditions. DAC accelerates the time integration of the governing ordinary differential equations (ODEs) for chemical kinetics through the use of locally (spatially and temporally) valid skeletal mechanisms. Instantaneous flame structures and global combustion characteristics such as ignition delay time, flame lift-off length (LOL) and emissions are investigated to assess the effect of DAC on LES-DAC results. The study reveals that in LES-DAC simulations, the auto-ignition time and LOL obtain a well agreement with experiment data under different oxygen concentrations.

Gasoline Compression Ignition has been widely studied in recent years. The in-cylinder stratified charge in gasoline Partially Premixed Compression Ignition (PPCI) can extend the high load range with lower pressure rise rate than Homogeneous Charge Compression Ignition (HCCI). However, it is still not clear that whether there is flame propagation in the gasoline compression igntion mode and how the flame propagation influences the combustion process and pollution formation. In order to investigate the effect of flame, several gasoline compression ignition cases, including the single-stage and two-stage heat release processes, are simulated with the KIVA-3V Release 2 code in this study. The G-equation is employed to account for flame propagation, and the reduced i-octane/n-heptane mechanism is used to handle the chemical reactions. The results show that the flame propagation exists in the combustion process and it can accelerate the heat release slightly.

The driving risk field model offers a feasible approach for assessing driving risks and planning safe trajectory in complex traffic scenarios. However, the conventional risk field fails to account for the vehicle size and acceleration, results in the same trajectories are generated when facing different vehicle types and unable to make safe decisions in emergency situations. Therefore, this paper firstly introduces the acceleration and vehicle size of surrounding vehicles for improving the driving risk model. Then, an integrated decision-making and planning model is proposed based on the combination of the novelty risk field and model predictive control (MPC), in which driving risk and vehicle dynamics constraints are taken into consideration. Finally, the multiple driving scenarios are designed and analyzed for validate the proposed model.

Injection rate control is considered as an effective way to optimize diesel combustion process, decrease emission and improve fuel economy. There are many injection rate shaping devices, but most of them still suffer from structure complexity and parameter sensitivity which limit their effectiveness and practicality. A new initial injection rate control method in solenoid-controlled diesel injection systems is introduced in this paper. The basic idea of this method is to maintain a small spill passage between plunger chamber and inlet port during initial injection period. The initial injection rate can be regulated by changing the closing timing of the solenoid-controlled spill valve. This method has the advantages of simple construction, flexible adjustment and stable performance. Computer aided analysis and design based on a simulation program of the system is conducted to compare and select the sizes of the small spill passage according to their effect on injection characteristics.