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In a turbocharged engine, preserving the maximum amount of exhaust pulse energy for turbine operation will result in improved low end torque and engine transient response. However, the exhaust flow entering the turbine is highly unsteady, and the presence of the turbine as a restriction in the exhaust flow results in a higher pressure at the cylinder exhaust ports and consequently poor scavenging. This leads to an increase in the amount of residual gas in the combustion chamber, compared to the naturally-aspirated equivalent, thereby increasing the tendency for engine knock. If the level of residual gas can be reduced and controlled, it should enable the engine to operate at a higher compression ratio, improving its thermal efficiency. This paper presents a method of turbocharger matching for reducing residual gas content in a turbocharged engine.

The use of twin-scroll turbocharger turbine in automotive powertrain has been known for providing better transient performance over conventional single-scroll turbine. This has been accredited to the preservation of exhaust flow energy in the twin-scroll volute. In the current study, the performance comparison between a single and twin-scroll turbine has been made experimentally on a 1.5L passenger car gasoline engine. The uniqueness of the current study is that nearly identical engine hardware has been used for both the single and twin-scroll turbine volutes. This includes the intake and exhaust manifold geometry, turbocharger compressor, turbine rotor and volute scroll A/R variation trend over circumferential location. On top of that, the steady-state engine performance with both the volutes, has also been tuned to have matching brake torque.

A powerful and efficient turbocharger turbine benefits the engine in many aspects, such as better transient response, lower NOx emissions and better fuel economy. The turbine performance can be further improved by employing secondary flow injection through an injector over the shroud section. A secondary flow injection system can be integrated with a conventional turbine without affecting its original design parameters, including the rotor, volute, and back disk. In this study, a secondary flow injection system has been developed to fit for an asymmetric twin-scroll turbocharger turbine, which was designed for a 6-cylinder heavy-duty diesel engine, aiming at improving the vehicle’s performance at 1100 rpm under full-loading conditions. The shape of the flow injector is similar to a single-entry volute but can produce the flow angle in both circumferential and meridional directions when the flow leaves the injector and enters the shroud cavity.

Following market demands for a niche balance between engine performance and legislation requirement, a new-concept compressor scroll has been designed for small to medium size passenger cars. The design adopts a slight deviation from the conventional method, thus resulting in broader surge margin and better efficiency at off-design region. This paper presents the performance evaluation of the new compressor scroll on the cold-flow gas-stand followed by the on-engine testing. The testing program focused on back-to-back comparison with the standard compressor scroll, as well as identifying on-engine operational regime with better brake specific fuel consumption (BSFC) and transient performance. A specially instrumented 1.6L gasoline engine was used for this study. The engine control unit configuration is kept constant in both the compressor testing.

Increasingly stringent regulations on gasoline engine fuel consumption and exhaust emissions require additional technology integration such as Cylinder Deactivation (CDA) and Variable valve actuation (VVA) to improve part load engine efficiency. At part load, CDA is achieved by closing the inlet and exhaust valves and shutting off the fuel supply to a selected number of cylinders. Variable valve actuation (VVA) enables the cylinder gas exchange process to be optimised for different engine speeds by changing valve opening and closing times as well as maximum valve lift. The focus of this study was the investigation of effect of the integration of the above two technologies on the performance of a gasoline engine operating at part load conditions. In this study, a 1.6 Litre in-line 4-cylinder gasoline engine is modelled on engine simulation software and simulated data is analysed to show improvements in fuel consumption, CO2 emissions, pumping losses and effects on CO and NOx emissions.

Engine stop/start and cylinder deactivation are increasingly in use to improve fuel consumption of internal combustion engine in passenger cars. The stop/start technology switches off the engine to whenever the vehicle is at a stand-still, typically in a highly-congested area of an urban driving. The inherent issue with the implementation of stop/start technology in Southeast Asia, with tropical climate such as Malaysia, is the constant demand for the air-conditioning system. This inevitably reduces the duration of engine switch-off when the vehicle at stop and consequently nullifying the benefit of the stop/start system. On the other hand, cylinder deactivation technology improves the fuel consumption at certain conditions during low to medium vehicle speeds, when the engine is at part load operation only. This study evaluates the fuel economy benefit between the stop/start and cylinder deactivation technologies for the actual Kuala Lumpur urban driving conditions in Malaysia.

Emissions from motor vehicles are known to be the major contributor of air pollution. Pollutants that are commonly concerned and regulated for petrol engines are Hydrocarbons, Carbon Monoxide, Nitrogen Oxides and Particulate Matter. One of the most important factor that vary these pollutants is the engine operating condition such as cold start, low engine loads and high engine loads which are found during actual driving. In actual driving conditions, particularly in urban areas, vehicles regularly travel at idle, low or medium speeds which signify the engine part load operations. Thus urban driving carries a crucial weight on the overall vehicle fuel economy. Understanding the implications of urban driving conditions on fuel economy will allow for strategic application of key technologies such as cylinder deactivation in the efforts towards better efficiency.

This paper presents the simulation study on the effects of mechanical turbo-compounding on a turbocharged diesel engine. A downstream power-turbine has been coupled to the exhaust manifold after the main turbocharger, in the aim to recover waste heat energy. The engine in the current study is Scania DC13-06, which 6 cylinders and 13 litre in capacity. The possibilities, effectiveness and working range of the turbo compounded system were analyzed in this study. The system was modeled in AVL BOOST, which is a one dimensional (1D) engine code. The current study found that turbo compounding could possibly recover on average 11.4% more exhaust energy or extra 3.7kW of power. If the system is mechanically coupled to the engine, it could increase the average engine power by up to 1.2% and improve average BSFC by 1.9%.