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This work is based on a process to develop novel cellulose microfibre reinforced composite materials, and to understand fundamental mechanical properties of these composites. Cellulose microfibres having diameters <1 μm were generated from bleached kraft pulp by a combination of high shear refining and subsequent cryocrushing under liquid nitrogen, followed by filtration through a 60 mesh screen. Through film casting in polyvinyl alcohol, theoretical stiffness of the microfibres was calculated as 69 GPa. Subsequently, these microfibres were successfully dispersed in the bioplastics thermoplastic starch and polylactic acid (PLA), using conventional processing equipments. The high aspect ratio of these microfibres coupled with their high tensile properties imparted superior mechanical strength and stiffness to the composites. These indicated that by suitably choosing the polymer, excellent reinforcement can be achieved for high end applications like automotive parts.

The air/fuel ratio (AFR) is a key contributor to both the performance and emissions of an automotive engine. Its variation between cylinders - and between engine cycles - is of particular importance, especially during throttle transients. This paper explores the use of a fast flame ionisation detector (FFID) to quantify these rapid changes of in-cylinder composition in the vicinity of the spark gap. While this instrument actually measures fuel concentration, its results can be indicative of the AFR behaviour. Others have used the FFID for this purpose, but the planned test conditions placed special demands on the instrument. These made it prudent to explore the limits of its operating envelope and to validate the experimental technique. For in-cylinder sampling, the instrument must always be insensitive to the large pressure changes over the engine cycle. With the wide range of engine loads of interest here, this constraint becomes even more crucial.

The different roles played by small and large eddies in engine combustion were studied. Experiments compared natural gas combustion in a converted, single cylinder Volvo TD 102 engine and in a 125 mm cubical cell. Turbulence is used to enhance flame growth, ideally giving better efficiency and reduced cyclic variation. Both engine and test cell results showed that flame growth rate correlated best with the level of high frequency, small eddy turbulence. The more effective, small eddy turbulence also tended to lower cyclic variations. Large scales and bulk flows convected the flame relative to cool surfaces and were most important to the initial flame kernel.

This paper demonstrates the effects of nano-clay on the microcellular foam processing of nylon. First, Nylon 6 nanocomposites with 1 wt% clay were prepared by a twin screw extruder. The nanocomposite structures were characterized by XRD and TEM. Nylon and its nanocomposites were foamed in extrusion using CO2. The cell morphologies of nylon and its nanocomposite foams were investigated. It appeared that the nano-clay not only enhanced cell nucleation, but also suppressed cell deterioration in the microcellular foaming of nylon.

In this work hemp fibers were chemically treated in order to improve the fiber/matrix interaction in hemp fiber/unsaturated polyester composites prepared by a Resin Transfer Molding (RTM) process. Chemicals used for paper sizing (AKD, ASA, Rosin Acid and SMA) as well as a silane compound and sodium hydroxide were used to modify the fibers' surface. The tensile, flexural and impact properties of the resulting materials were measured. A slight improvement in mechanical properties was observed for the SMA, silane and alkali treated specimens. However close analysis of these tests and of the fracture surface of the samples showed that there was no amelioration of the fiber/matrix adhesion. It was found that predicted tensile strengths using the rule of mixture were very close to the experimental values obtained in this work. Finally the properties of an hybrid glass fiber/hemp fiber composite were found to be very promising

The use of natural fibers for polymer composite materials has increased tremendously in the last few years. This type of reinforcements offers many advantages such as low density, low cost, high specific strength and low environmental impacts. The performance of the natural fiber composites are affected by the fiber loading, the individual mechanical properties of each component (fiber and matrix), and the fiber and matrix adhesion. Concerning the interfacial interaction, natural fibers present a major drawback because of poor compatibility of fibers with most hydrophobic thermoplastic and thermoset matrix. Hemp fiber/acrylic composites were manufactured with sheet molding technique recently. Although mechanical tests give promising results, they exhibit low tensile strength resulting from a poor fiber/matrix adhesion. The moisture resistance property of the sheet molded composites also needs further improvement.

It is commonly stated that natural gas-fueled forklifts produce less emissions than propane-fueled forklifts. However, there is relatively little proof. This paper reports on a detailed comparative study at one plant in Edmonton, Canada where a fleet of forklift trucks is used for indoor material movement. (For convenience, the acronym NGV, ie. Natural Gas Vehicle is used to designate natural gas-fueled and LPG, ie. Liquified Petroleum Gas, is used to designate propane-fueled forklifts). Until recently the forklift trucks (of various ages) were LPG carburetted units with two-way catalytic converters. Prompted partially by worker health concerns, the forklifts were converted to fuel injected, closed-loop controlled NGV systems with three-way catalytic converters. The NGV-converted forklifts reduced emissions by 77% (NOX) and 76% (CO) when compared to just-tuned LPG forklifts.

This study describes the design and proof-of-concept testing of a system which has enabled sub-zero cold starting of a port-injected V6 engine fuelled with M100. At -30°C, the engine could reach running speed about 5s after the beginning of cranking. At a given temperature, starts were achieved using a fraction of the mixture enrichment normally required for the more volatile M85 fuels. During cold start cranking, firing is achieved using a high energy plasma jet ignition system. The achievement of stable idling following first fire is made possible through the use of an Exhaust Charged Cycle (ECC) camshaft design. The ECC camshaft promptly recirculates hot exhaust products, unburnt methanol and partial combustion products back into the cylinder to enhance combustion. The combined plasma jet/ECC system demonstrated exceptionally good combustion stability during fast idle following sub-zero cold starts.

The selection of parameters during friction stir spot welding of Al-alloys and Mg-alloys is discussed. The role of tool rotation speed, plunge rate, and dwell time is examined in relation to the tool heating rate,temperature, force, and torque that occur during spot welding. In order to reduce the cycle time and tool force during Al- alloy spot welding, it is necessary to increase the tool rotation speed >1500 RPM. The measured peak temperature in the stir zone is determined by the rotation speed and dwell time, and is ultimately limited by the solidus of the alloy. When tool rotation speeds >1500 RPM are employed during AZ91 Mg-alloy spot welding, the tendency for melted film formation and cracking are greatly increased.

Although HCCI engines promise low NOx emissions with high efficiency, they suffer from a narrow operating range between knock and misfire because they lack a direct means of controlling combustion timing. A series of previous studies showed that reformer gas, (RG, defined as a mixture of light gases dominated by hydrogen and carbon monoxide), can be used to control combustion timing without changing mixture dilution, (λ or EGR) which control engine load. The effect of RG blending on combustion timing was found to be mainly related to the difference in auto-ignition characteristics between the RG and base fuel. The practical effectiveness of RG depends on local production using a fuel processor that consumes the same base fuel as the engine and efficiently produces high-hydrogen RG as a blending additive.

We have developed an original, three-dimensional icing modelling capability, called the “morphogenetic” approach, based on a discrete formulation and simulation of ice formation physics. Morphogenetic icing modelling improves on existing ice accretion models, in that it is capable of predicting simultaneous rime and glaze ice accretions and ice accretions with variable density and complex geometries. The objective of this paper is to show preliminary results of simulating complex three-dimensional features such as lobster tails and rime feathers forming on a swept wing. The results are encouraging. They show that the morphogenetic approach can predict realistically both the overall size and detailed structure of the ice accretion forming on a swept wing. Under cold ambient conditions, when drops freeze instantly upon impingement, the numerical ice structure has voids, which reduce its density.

The use of cylinder pressure transducers in engine control systems will permit optimum performance under all operating conditions. Previous research has shown that it is possible to automatically detect and evaluate knocking combustion based on low frequency (1 point per crank angle degree) pressure data from research and production engines. However, the previous work was done in a single cylinder research engine and a production engine with relatively slow combustion and large knock pressure peaks. In this study, a spark-plug-mounted pressure transducer and an in-cylinder flush mounted pressure transducer were used to monitor the combustion pressure in a modern four cylinder engine during knocking and normal full load operation over a speed range of 1800 RPM to 4000 RPM. This engine features much more rapid combustion and much smaller knock pressure peaks.

The increasing use of natural gas as a vehicle fuel has generated considerable research activity to characterize the performance and emissions of engines utilizing this fuel. However, virtually all of the results reported have been for pushrod OHV spark ignition engines or SI conversions of heavy-duty diesel engines. Because of the pressure to improve fuel economy imposed by CAFE requirements, passenger cars are increasingly tending toward high specific output, small displacement engines. These engines employ such features as four valves per cylinder and centrally located spark plugs which give them a different dependence on operating variables than traditional pushrod OHV engines. In this study, experiments were carried out with a two-liter four-cylinder Nissan SR20DE engine representative of modern design practice. The engine was operated on gasoline and natural gas at six different loads and three different speeds. Some tests were also done with isooctane.

Diesel engined buses are the major means of transportation in many urban and suburban areas. Compared with other transportation systems, bus fleets are flexible, effective and low in capital cost. However, existing buses contribute to a serious air pollution problem in many cities. They also consume large amounts of diesel fuel, which is a concern for national economies where locally available natural gas could displace the more expensive petroleum-based fuel. New engine designs significantly reduce pollutants and some use alternative fuels. However, there is a huge infrastructure of existing diesel buses. Expensive new buses or bus engines will only gradually displace them, particularly in countries with weaker economies. The urgently required fuel replacement and pollution reduction benefits must be deferred into the future. These factors lead to the requirement for an economically viable, clean-burning conversion system to convert existing diesel engines to natural gas fuel.

Widely used in automotive industry, lightweight metallic structures are a key contributor to fuel efficiency and reduced emissions of vehicles. Lightweight structures are traditionally designed through employing the material distribution techniques sequentially. This approach often leads to non-optimal designs due to constricting the design space in each step of the design procedure. The current study presents a novel Multidisciplinary Design Optimization (MDO) framework developed to address this issue. Topology, topography, and gauge optimization techniques are employed in the development of design modules and Particle Swarm Optimization (PSO) algorithm is linked to the MDO framework to ensure efficient searching in large design spaces often encountered in automotive applications. The developed framework is then further tailored to the design of an automotive Cross-Car Beam (CCB) assembly.

Because of domestic production from renewable sources and their clean burning nature, alcohols, especially ethanol, have seen growing use as a blending agent and replacement for basic hydrocarbons in gasoline. The increasing use of alcohol in fuels raises questions on the safety of these fuels under certain non-operational situations. Modern vehicles use evaporative emission control systems to minimize environmental emissions of fuel. These systems must be relatively leak-free to function properly and are self-diagnosed by the vehicle On-Board Diagnostic system. When service is required, the service leak testing procedures may involve forcing test gases into the “evap” system and also exposure of the fuel vapors normally contained in the system to atmosphere. Previous work has discussed the hazards involved when performing shop leak testing activities for vehicles fuelled with conventional hydrocarbon gasoline [1, 2].

The effects of engine operating parameters on the speciated engine-out hydrocarbon emissions from a natural gas fueled spark ignition 16 valve four-cylinder engine were examined. Total hydrocarbon emissions were dominated by methane, the main component of natural gas. The non-methane hydrocarbons consisted primarily of ethane, ethene, and acetylene. Except for changes in the fuel-air equivalence ratio rich of the stoichiometric condition, emissions of unsaturated species were found to be less sensitive to engine operating parameters than were the fuel components. A single species, ethene, dominated the engine-out hydrocarbon reactivity, accounting for over 80% of the NMHC reactivity.

A diesel piloted natural gas engine's performance varies depending on operating conditions and has performed best under medium to high loads. It can often equal or better the fuel conversion efficiency of a diesel-only engine in this operating range. This paper presents a study performed on a multi-cylinder Cummins ISB 6.7L diesel engine converted to run stoichiometric natural gas/diesel micro-pilot combustion with a maximum diesel contribution of 10%. This study systematically quantifies and ranks the sensitivity of control factors on combustion and performance while operating at medium loads. The effects of combustion control parameters, including the pilot start of injection, pilot injection pressure, pilot injection quantity, exhaust gas recirculation, and global equivalence ratio, were tested using a design of experiments orthogonal matrix approach.

Large-scale emergency or off-grid power generation is typically achieved through diesel or natural gas generators. To meet governmental emission requirements, emission control systems (ECS) are required. In operation, effective control over the generator’s acoustic emission is also necessary, and can be accomplished within the ECS system. Plug flow mufflers are commonly used, as they provide a sufficient level of noise attenuation in a compact structure. The key design parameter is the transmission loss of the muffler, as this dictates the level of attenuation at a given frequency. This work implements an analytically decoupled solution, using multiple perforate impedance models, through the transfer matrix method (TMM) to predict the transmission loss based on the muffler geometry. An equivalent finite element model is implemented for numerical simulation. The analytical results and numerical results are then evaluated against experimental data from literature.

Magnesium AZ80 is a medium strength alloy with good corrosion resistance and very good forging capability which offers an affordable commercial alternative to the Mg ZK60 alloy used for wheels in racing cars. Extending the market of Mg AZ80 alloy to automotive wheels requires a better understanding of macro- and micro-properties of this structural material, especially its forging behaviour. In this study the deformation behaviour of Mg AZ80 alloy is characterized by uniaxial compression tests from ambient to 420°C at a variety of strain rates using a Gleeble 1500 simulator. A constitutive relationship coupling materials work hardening and strain rate and temperature dependences is calibrated based on test results. This flow behaviour is input into a finite element model to simulate the forging operation of an automotive wheel with ABAQUS codes.