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Technical Paper

Vehicle Trajectories After Intersection Collision Impact

1970-02-01
700176
The postcollision motion starts immediately upon completion of a collision impact where the vehicles obtain new sets of velocities through an exchange of momentum. Similitude with model study and fullscale automobile experiments indicate that the post-collision trajectory is essentially a plane motion, governed by inertia and tire friction. Trajectories depend on many parameters (such as tire friction coefficient, front wheel steering angle, vehicle geometrics, and whether wheels are locked or free to rotate) but not on the vehicle weight. Theoretical computation of trajectories are compared with experiments.
Technical Paper

The Road Towards High Efficiency Argon SI Combustion in a CFR Engine: Cooling the Intake to Sub-Zero Temperatures

2020-04-14
2020-01-0550
Textbook engine thermodynamics predicts that SI (Spark Ignition) engine efficiency η is a function of both the compression ratio CR of the engine and the specific heat ratio γ of the working fluid. In practice the compression ratio of the SI engine is often limited due to “knock”. Knock is in large part the effect of end gases becoming too hot and auto-igniting. Knock results in increase in heat transfer to the walls which negatively affects efficiency. Not to mention damages to the piston. One way to lower the end-gas temperature is to cool the intake gas before inducting it into the combustion chamber. With colder intake gases, higher CR can be deployed, resulting in higher efficiencies. In this regard, we investigated the efficiency of a standard Waukesha CFR engine. The engine is operated in the SI engine mode, and was operated with two differing mixtures at different temperatures.
Technical Paper

The Performance Effects of Edge-Based Heat Transfer on Lithium-Ion Pouch Cells Compared to Face-Based Systems

2014-04-01
2014-01-1866
Optimizing the hardware design and control strategies of thermal management systems (TMS) in battery packs using large format pouch cells is a difficult but important problem due to the limited understanding of how internal temperature distributions impact the performance and lifetime of the pack. Understanding these impacts is difficult due to the greatly varying length and time scales between the coupled phenomena, causing the need for complex and computationally expensive models. Here, an experimental investigation is performed in which a set of fixed one-dimensional temperature distributions are applied across the face of a Nickel-Cobalt-Manganese (NCM) cathode lithium ion pouch cell in order to study the performance impacts. Effects on the open circuit voltage (OCV), Ohmic resistance, bulk discharge and charge resistance and instantaneous power are investigated.
Technical Paper

Prospects for Combustion in Piston Engines

2002-03-04
2002-01-0999
Presented here is a reportage of the panel debate on the proposition: “Is there a future for internal combustion engines beyond the technologies of Otto and Diesel?,” held at the SAE 2001 Congress. This is preceded by a recount of all the panel discussions on the future of combustion in engines, which have taken place at the SAE Congresses since 1997. In a commentary following the reportage, a prospective view of the future is provided. It puts forth the concept that the technology, inherited over a hundred years ago from Otto and Diesel, by which the exothermic process of combustion is executed in an engine cylinder, can be advanced significantly by adopting the best that modern micro-electronic and MEMS technology can offer.
Technical Paper

Pressure Diagnostics of Closed System in a Direct Injection Spark Ignition Engine

2003-03-03
2003-01-0723
The sole purpose of combustion in a piston engine is to generate pressure in order to push the piston and produce work. Pressure diagnostics provides means to deduce data on the execution of the exothermic process of combustion in an engine cylinder from a measured pressure profile. Its task is that of an inverse problem: evaluation of the mechanism of a system from its measured output. The dynamic properties of the closed system in a piston engine are expressed in terms of a dynamic stage - the transition between the processes of compression and expansion. All the phenomena taking place in its course were analyzed in the predecessor of this paper, SAE 2002-01-0998. Here, on one hand, its concept is restricted to the purely dynamic effects, while on the other, the transformation of system components, taking place in the course of the exothermic chemical reaction to raise pressure, are taken into account by the exothermic stage.
Technical Paper

Potential for Closed Loop Air-Fuel Ratio Management of a Diesel Engine

1999-03-01
1999-01-0517
The potential for improving the efficiency of a heavy duty turbocharged diesel engine by closed loop Air-Fuel Ratio (AFR) management has been evaluated. Testing conducted on a 12 liter diesel engine, and subsequent data evaluation, has established the feasibility of controlling the performance through electronic control of air management hardware. Furthermore, the feasibility of using direct in-cylinder pressure measurement for control feedback has been established. A compact and robust fiber optics sensor for measuring real time in-cylinder pressure has been demonstrated on a test engine. A preferred method for reducing the cylinder pressure data for control feedback has been established for continued development.
Journal Article

Performance and Activity Characteristics of Zero Emission Battery-Electric Cargo Handling Equipment at a Port Terminal

2022-03-29
2022-01-0576
Goods movement and port related activities are a significant source of emissions in many large urban areas. Electrification of diesel cargo handling equipment is one method of reducing community exposure to these emissions, that also provides the potential for reducing greenhouse gas emissions. This study evaluated the performance of several pieces of zero emission cargo transfer equipment for a demonstration conducted at two terminal locations at the Port of Long Beach (POLB). This included the data logging of three battery-electric top handlers and one battery-electric yard tractor, as well as two baseline diesel top handlers and one diesel yard tractor. The battery-electric equipment typically operated about 5 hours per day, while using between 34 to 50% of the battery pack state of charge (SOC). In general, the battery-electric equipment was able to provide comparable hours of operation to the diesel equipment over a typical 8-hour shift.
Technical Paper

Model for Control of Combustion in a Piston Engine

2006-04-03
2006-01-0401
Significant improvement of engine performance can be achieved by ushering in a micro-electronic system to control the execution of combustion - an exothermic process whose sole purpose is to generate pressure. Hence, the primary feedback for the controller is provided by a pressure transducer. The activators are piezo-electrically activated pintle valves of MEMS type. The task of the micro-electronic processor is to provide an accurate feed-forward signal for the actuators on the basis of the information obtained from the feedback signal, within a time interval between consecutive cycles. Furnished here for this purpose is an algorithm for an interface module between the pressure sensor and the governor. Concomitantly, the gains thus attainable in the reduction of fuel consumption and curtailment of pollutant formation are thereby assessed. The implementation of this method of approach is illustrated by application to a HCCI engine.
Technical Paper

Meeting Both ZEV and PNGV Goals with a Hybrid Electric Vehicle - An Exploration

1996-08-01
961718
This paper is written to provide information on the fuel efficiency, emissions and energy cost of vehicles ranging from a pure electric (ZEV) to gasoline hybrid vehicles with electric range varying from 30 mi (50km) to 100 mi (160km). The Federal government s PNGV and CARB s ZEV have different goals, this paper explores some possibilities for hybrid-electric vehicle designs to meet both goals with existing technologies and batteries. The SAE/CARB testing procedures for determining energy and emission performance for EV and HEV and CARB s HEV ruling for ZEV credit are also critically evaluated. This paper intends to clarify some confusion over the comparison, discussion and design of electric- hybrid- and conventional- vehicles as well.
Technical Paper

Influence of Charge Dilution on the Dynamic Stage of Combustion in a Diesel Engine

2001-03-05
2001-01-0551
A study of the influence of dilution, attained by air excess, upon the dynamic stage of combustion - the nucleus of a work producing cycle - in a diesel engine, is reported as a sequel of SAE 2000-01-0203. While the latter has been restricted to variation in dilution obtained by bleeding air compressed by the supercharger, here the scope of engine tests was expanded by incorporating an additional stage of compression. Besides revealing the mechanism of the dynamic stage, the paper demonstrates that its effectiveness is a linear function of the air excess coefficient, irrespectively how it is attained.
Technical Paper

In-Process Tool Utilization Analysis Based Machining Simulation

1998-06-02
981870
The study aims at analyzing the tool utilization by using a real-time machining simulation and investigating the behavior of the parameters which affect the tool wear based on the results of the analysis. In this study, the method of calculation of parameters which are necessary to predict the tool wear by using Z-map based machining simulation is developed. Furthermore, the possibility of estimating the tool wear from the results of the simulation was also examined by performing the real cutting experiments.
Journal Article

Fuel-Dithering Optimization of Efficiency of TWC on Natural Gas IC Engine

2015-04-14
2015-01-1043
Steady-state, transient and dithering characteristics of emission conversion efficiencies of three-way catalysts on natural gas IC engine were investigated experimentally on a single-cylinder CFR engine test bench. Steady-state runs were conducted as references for specific engine emission levels and corresponding catalyst capacities. The steady-state data showed that conversion of HC will be the major problem since conversion of HC was effective only for a very narrow range of exhaust mixture. Unsteady exploration runs with both lean-to-rich and rich-to-lean transitions were conducted. These results were interpreted with a time scale analysis, according to which a qualitative oxygen storage model was proposed featuring the difference between oxygen absorption and desorption rates on the palladium catalysts.
Journal Article

Experimental Investigation of Channel Aspect Ratio on Interdigitated PEMFC Performance

2014-04-01
2014-01-1828
Novel water management and reactant distribution strategies are critical to next generation polymer electrolyte membrane fuel cell systems (PEMFCs). Improving these strategies in PEMFCs leads to higher power density and reduced stack size for vehicle applications, which reduces weight and improves the price competitiveness of these systems. Interdigitated flow fields induce convective transport (cross flow) through the porous GDL between adjacent channels and are superior at water removal beneath land areas, which can lead to higher cell performance. However, the head loss due to flow, among other factors, may cause cross flow maldistribution of reactants down the channel. Such maldistribution may lead to areas of low or areas of excess cross flow. This, in turn, can cause areas of low oxygen concentration and water build up, and therefore higher pressure losses and uneven membrane hydration, all of which reduce overall cell performance.
Journal Article

Evaluation and Modification of Constant Volume Sampler Based Procedure for Plug-in Hybrid Electric Vehicle Testing

2011-08-30
2011-01-1750
Plug-in hybrid electric vehicles (PHVs) consume both fossil fuel and grid electricity, which imposes emission testing challenges on the current constant volume sampler (CVS) test method. One reason is that in the charge-depleting cycle, PHVs having all-electric range operate the engine for a small portion of the traction energy need, causing the CVS to overdilute the exhaust gas. The other reason is that the dilution factor (DF) in the EPA calculation has an error caused by ignoring the CO₂ concentration in ambient air. This paper evaluates these challenges by testing a Toyota PHV on the industry standard CVS system combined with additional continuous sampling methodology for continuous diluents, smooth approach orifice (SAO) measurement for ambient air flow, and fuel flow meter (FFM) measurement for fuel consumption. The current EPA DF can produce an error resulting in higher mass calculation.
Technical Paper

Evaluating Particulate Emissions from a Flexible Fuel Vehicle with Direct Injection when Operated on Ethanol and Iso-butanol Blends

2014-10-13
2014-01-2768
The relationship between ethanol and iso-butanol fuel concentrations and vehicle particulate matter emissions was investigated. This study utilized a gasoline direct injection (GDI) flexible fuel vehicle (FFV) with wall-guided fueling system tested with four fuels, including E10, E51, E83, and an iso-butanol blend at a proportion of 55% by volume. Emission measurements were conducted over the Federal Test Procedure (FTP) driving cycle on a chassis dynamometer with an emphasis on the physical and chemical characterization of particulate matter (PM) emissions. The results indicated that the addition of higher ethanol blends and the iso-butanol blend resulted in large reductions in PM mass, soot, and total and solid particle number emissions. PM emissions for the baseline E10 fuel were characterized by a higher fraction of elemental carbon (EC), whereas the PM emissions for the higher ethanol blends were more organic carbon (OC) in nature.
Technical Paper

Energy-Optimal Deceleration Planning System for Regenerative Braking of Electrified Vehicles with Connectivity and Automation

2020-04-14
2020-01-0582
This paper presents an energy-optimal deceleration planning system (EDPS) to maximize regenerative energy for electrified vehicles on deceleration events perceived by map and navigation information, machine vision and connected communication. The optimization range for EDPS is restricted within an upcoming deceleration event rather than the entire routes while in real time considering preceding vehicles. A practical force balance relationship based on an electrified powertrain is explicitly utilized for building a cost function of the associated optimal control problem. The optimal inputs are parameterized on each computation node from a set of available deceleration profiles resulting from a deceleration time model which are configured by real-world test drivings.
Technical Paper

Electrooxidation Behaviour of Pt/Carbon Electrocatalyst for Phosphoric Acid Fuel Cells (PAFC)

1992-08-03
929294
The electrooxidation of carbon black, which contains Pt electrocatalyst particles, was investigated in concentrated phosphoric acid at 0.6 to 1.0V. At the high potentials, anodic dissolution of Pt is rapid, and consequently no metal is present to catalyze the corrosion of carbon at 160 °C in 98% H3PO4. On the other hand, at 0.6V anodic dissolution of Pt is negligible, and hence it is present to catalyze the corrosion of carbon. In fact, the measurements indicate that the corrosion rate is noticeable higher than that of carbon black without Pt. These results suggest the Pt particles with surface Pt-0 may serve as an intermediary which facilitates the corrosion of carbon.
Journal Article

Electrical Architecture Optimization and Selection - Cost Minimization via Wire Routing and Wire Sizing

2014-04-01
2014-01-0320
In this paper, we propose algorithms for cost minimization of physical wires that are used to connect electronic devices in the vehicle. The wiring cost is one of the most important drivers of electrical architecture selection. Our algorithms perform wire routing from a source device to a destination device through harnesses, by selecting the optimized wire size. In addition, we provide optimized splice allocation with limited constraints. Based on the algorithms, we develop a tool which is integrated into an off-the-shelf optimization and workflow system-level design tool. The algorithms and the tool provide an efficient, flexible, scalable, and maintainable approach for cost analysis and architecture selection.
Technical Paper

Easily Verifiable Adaptive Sliding Mode Controller Design with Application to Automotive Engines

2016-04-05
2016-01-0629
Verification and validation (V&V) are essential stages in the design cycle of industrial controllers to remove the gap between the designed and implemented controller. In this study, a model-based adaptive methodology is proposed to enable easily verifiable controller design based on the formulation of a sliding mode controller (SMC). The proposed adaptive SMC improves the controller robustness against major implementation imprecisions including sampling and quantization. The application of the proposed technique is demonstrated on the engine cold start emission control problem in a mid-size passenger car. The cold start controller is first designed in a single-input single-output (SISO) structure with three separate sliding surfaces, and then is redesigned based on a multiinput multi-output (MIMO) SMC design technique using nonlinear balanced realization.
Technical Paper

Dynamic Stage of Combustion in a Direct Injection Methanol Fueled Engine

2002-03-04
2002-01-0998
The paper is based on the premise that the sole purpose of combustion in piston engines is to generate pressure for pushing the expansion process away from the compression process (both expressed in terms of appropriate polytropes) to create a work producing cycle. This essential process, referred to as the dynamic stage of combustion, is carved out of the cycle and its salient properties deduced from the measured pressure profile, as a solution of an inverse problem: deduction of information on an action from its outcome. An analytical technique, construed for this purpose, is first presented and, then, applied to a direct injection, spark-ignition, methanol fueled four-stroke engine.
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